RF Shield Conductive Coating Eddy Current Suppression MRI

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Solution Overview

Problem

Magnetic resonance imaging systems face a challenge in designing RF shields that effectively block RF signals while minimizing Eddy current-induced heat dissipation, as highly conductive materials used for RF shielding can induce unwanted Eddy currents, leading to increased production costs due to the need for slitted screens and bridging capacitors.

Innovation Solution

A magnetic resonance imaging system utilizing a conductive coating as the RF shield material, which eliminates the need for slitting and bridging capacitors, allowing for easier and cheaper manufacturing, and incorporates direct thermal contact with the gradient coil cooling system for efficient heat dissipation, thereby reducing production costs and improving RF shielding performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If highly conductive materials are used for RF shielding, then RF screening performance is improved, but Eddy current-induced heat dissipation increases

Engineering Contradiction:
ImproveRF screening performanceVSAvoidEddy current-induced heat dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by modifying the electrical conductivity of the RF shield material. Instead of using highly conductive materials, the invention uses materials with optimized, moderate conductivity levels that provide sufficient RF shielding while minimizing Eddy current generation. This parameter optimization resolves the contradiction between RF screening effectiveness and heat dissipation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials combining electrically insulating substrate material with conductive coating material. This composite structure provides RF shielding functionality while the insulating base material suppresses Eddy current formation, thus resolving the contradiction between achieving good RF screening and minimizing energy loss through Eddy currents.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If slitted RF-screens with bridging capacitors are used, then Eddy current suppression is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
ImproveEddy current suppressionVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex slitting and capacitor bridging structures from the RF shield design. By using solid, continuous sheets of optimized material, the invention removes the need for precision slitting operations and capacitor assembly, thereby significantly reducing manufacturing complexity while maintaining Eddy current suppression through material selection.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent adopts simpler, more cost-effective solid sheet materials that can be manufactured and installed more easily than complex slitted structures with capacitors. This approach reduces both manufacturing cost and complexity while achieving the necessary Eddy current suppression through proper material selection rather than complex structural design.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Loss of energy

If slitted RF-screens with bridging capacitors are used, then Eddy current suppression is improved, but production cost increases

Engineering Contradiction:
ImproveEddy current suppressionVSAvoidproduction cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent removes the expensive slitting and capacitor bridging processes from the manufacturing workflow. By using solid sheets of optimized conductivity material, the invention eliminates these complex manufacturing steps, thereby reducing production costs while maintaining effective Eddy current suppression through material property optimization.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs simpler, more affordable solid sheet materials that are easier and cheaper to manufacture than complex slitted structures requiring capacitor assembly. This material substitution reduces production costs significantly while achieving the same Eddy current suppression effect through proper material selection.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conductive coating provides effective RF shielding and Eddy current suppression, reducing production costs and heat dissipation, while maintaining high RF screening properties, and allows for a more efficient and larger examination volume without the need for additional cooling systems.

Implementation Method 1

a shielding material adapted for suppressing Eddy currents induced in the shield by said gradient magnetic fields

Methodology Applied
Scientific EffectEddy current suppression: Eddy Currents

Implementation Method 2

for screening RF fields towards the gradient coils, said RF fields being generated by the RF antenna

Methodology Applied
Scientific EffectRF shielding: Electromagnetic Induction

Implementation Method 3

incorporates direct thermal contact with the gradient coil cooling system for efficient heat dissipation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9417301B2RF shield for MRI comprising conductive coating as shielding material
Publication Date: 2016.08.16 KONINKLIJKE PHILIPS NV
  • US9417301B2 patent drawing
  • US9417301B2 patent drawing
  • US9417301B2 patent drawing

AI summary

The invention relates to a magnetic resonance imaging system (1) comprising: a main magnet (2) for generating a uniform, steady magnetic field within an examination volume, at least one RF antenna (9) for transmitting RF pulses to the examination volume for magnetic resonance spin excitation, a gradient coil unit comprising gradient coils (4, 5, 6) for generating gradient magnetic fields in the examination volume (100), an RF shield (104) disposed between said RF antenna (9) and said gradient coils (4, 5, 6), said RF shield (104) comprising a shielding material adapted for suppressing Eddy currents induced in the shield by said gradient magnetic fields and for screening RF fields towards the gradient coils (4, 5, 6), said RF fields being generated by the RF antenna (9), wherein the RF shield comprises a conductive coating (104, 110) as shielding material.