RF Slab Laser Vacuum Enclosure Segmentation

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Solution Overview

Problem

Conventional RF slab laser designs face challenges in impedance matching and precision manufacturing due to the need for metal vacuum enclosures, which complicates the application of RF energy and increases the difficulty of maintaining vacuum tightness, especially when electrodes are arranged outside the enclosure.

Innovation Solution

A novel RF slab laser design where the electrodes form an integral part of the vacuum enclosure, with internal surfaces within the enclosure and external surfaces outside, allowing for RF drive signal application without vacuum feedthroughs and enabling external impedance matching adjustments without disturbing the cavity components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal vacuum enclosure is used to contain the electrodes, then vacuum integrity is maintained, but RF energy application becomes complicated and impedance matching becomes difficult

Engineering Contradiction:
Improvevacuum integrityVSAvoidRF energy application complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The vacuum enclosure is divided into two separate parts: a metal enclosure that maintains vacuum integrity and an RF-transparent window that allows RF energy to pass through. This segmentation resolves the contradiction by assigning different functions to different parts of the system - the metal portion provides vacuum sealing while the RF window enables simple RF energy application without compromising vacuum integrity.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If electrodes are arranged outside the vacuum enclosure, then RF energy application is simplified, but vacuum tightness becomes difficult to maintain

Engineering Contradiction:
ImproveRF energy applicationVSAvoidvacuum tightness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

An RF-transparent window acts as an intermediary element between the vacuum-enclosed electrode and the external RF energy source. This window allows RF energy to pass through while maintaining vacuum tightness, thus enabling easy RF energy application without compromising vacuum integrity. The window serves as a mediator that reconciles the conflicting requirements of electrode accessibility and vacuum sealing.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a conventional vacuum enclosure design is used, then vacuum sealing is achieved, but manufacturing complexity and precision requirements increase

Engineering Contradiction:
Improvevacuum sealingVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The vacuum enclosure is segmented into a metal body for vacuum sealing and a separate RF window component. This segmentation simplifies manufacturing by allowing each component to be optimized and fabricated independently using appropriate materials and techniques, then assembled together. The metal enclosure can be manufactured using conventional metalworking techniques while the RF window can be fabricated from suitable dielectric or ceramic materials, reducing overall manufacturing complexity compared to a monolithic design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies impedance matching and reduces manufacturing complexity by allowing inductors to be exchanged externally, improving the stability and efficiency of the plasma discharge and lasing performance while maintaining vacuum integrity.

Implementation Method 1

a plasma discharge of a gas, such as carbon dioxide, is formed in the gap as a gain medium capable of supporting stimulated emission

Methodology Applied
Scientific EffectPlasma discharge: Plasma

Implementation Method 2

a plasma discharge of a gas, such as carbon dioxide, is formed in the gap as a gain medium capable of supporting stimulated emission within a resonator cavity

Methodology Applied
Scientific EffectStimulated emission: Laser

Data Source

PatentUS11011883B2Radio frequency slab laser
Publication Date: 2021.05.18 KERN TECH LLC
  • US11011883B2 patent drawing
  • US11011883B2 patent drawing
  • US11011883B2 patent drawing

AI summary

A radio-frequency, RF, slab laser 10 with a Z-fold resonator cavity defined by an output mirror 32, a first fold mirror 34, a second fold mirror 36 and a rear mirror 30. The second fold mirror 36 is rotated by an adjustment angle away from the angle it would have if the mirrors were all plane mirrors and directed the round trip beam path by direct reflection. Moreover, the rear mirror 30 is rotated by an adjustment angle that is approximately twice the adjustment angle of the second fold mirror 36. These rotations of the rear mirror 30 and second fold mirror 36 suppresses parasitic mode paths that would otherwise exist.