RF SOI Wafer Structure With Trap-Rich Layer for Parasitic Conduction

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Solution Overview

Problem

Current semiconductor-on-insulator (SOI) wafer manufacturing methods face challenges in achieving high resistivity levels necessary for superior radio frequency (RF) device performance, as they often result in parasitic power losses and device nonlinearity due to the formation of high conductivity charge inversion layers at the buried oxide/handle interface.

Innovation Solution

A multilayer structure comprising a high resistivity float zone silicon wafer handle substrate with a trap rich layer and a dielectric layer is integrated into the semiconductor-on-insulator structure, which suppresses the formation of parasitic conduction layers and maintains high resistivity even in the near-surface region, thereby enhancing RF device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional SOI wafer manufacturing methods are used, then manufacturing simplicity is maintained, but parasitic conduction layers form at the buried oxide/handle interface reducing RF performance

Engineering Contradiction:
ImproveRF device performanceVSAvoidparasitic conduction layers
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An intermediate layer is introduced between the handle wafer and the buried oxide layer. This intermediate layer acts as a mediator that prevents the formation of parasitic conduction layers at the interface, thereby improving RF device performance without complicating the manufacturing process

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrical parameters of the handle wafer are modified by introducing the intermediate layer, which changes the charge distribution and conductivity characteristics at the interface. This parameter change suppresses parasitic conduction while maintaining the structural integrity of the SOI wafer

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high resistivity is achieved in the handle wafer, then RF performance improves, but charge inversion layers form at the interface causing device nonlinearity

Engineering Contradiction:
Improveresistivity stabilityVSAvoidcharge inversion layers
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The intermediate layer serves as a buffer that decouples the high resistivity handle wafer from the buried oxide layer. This mediation prevents charge inversion while preserving the high resistivity characteristic necessary for stable RF performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The intermediate layer introduces local quality variation at the interface region, creating a transition zone with different electrical properties. This localized modification prevents charge inversion without affecting the overall high resistivity of the handle wafer

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11887885B2Radio frequency silicon on insulator wafer platform with superior performance, stability, and manufacturability
Publication Date: 2024.01.30 GLOBALWAFERS CO LTD
  • US11887885B2 patent drawing
  • US11887885B2 patent drawing
  • US11887885B2 patent drawing

AI summary

A semiconductor-on-insulator (e.g., silicon-on-insulator) structure having superior radio frequency device performance, and a method of preparing such a structure, is provided by utilizing a single crystal silicon handle wafer sliced from a float zone grown single crystal silicon ingot.