RF Spectrum Management via Digital Heat Maps

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Solution Overview

Problem

Signal interference and noise pollution in manufacturing environments hinder the effective transmission and reception of radio frequency (RF) signals, impacting wireless communication devices used in various manufacturing processes.

Innovation Solution

A method and system that generate digital RF heat maps based on signal magnitudes to determine RF coverage and select communication channels using RF probability distribution functions, reducing the likelihood of interference by assigning optimal channels based on current and historical interference values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wireless communication devices utilize RF signals in a manufacturing environment, then data transmission and reception between devices and systems is enabled, but signal interference and noise pollution inhibit effective communication

Engineering Contradiction:
Improvewireless communication capabilityVSAvoidsignal transmission reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system dynamically changes RF parameters including channel selection, transmit power levels, and modulation schemes based on real-time environmental conditions. The RF management system continuously monitors signal quality metrics and adjusts communication parameters to optimize reliability while maintaining wireless operation in the manufacturing environment

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements continuous feedback loops where RF sensors monitor signal interference and noise levels, and this information feeds back to the RF management system which adjusts communication parameters accordingly. The system uses historical interference data to predict future interference patterns and proactively adjusts parameters before degradation occurs

Inventive Principle:
Principle #23Feedback

2Productivity

If multiple communication channels are available in the RF spectrum, then wireless devices can communicate simultaneously, but RF interference and noise pollution increase

Engineering Contradiction:
Improvecommunication throughputVSAvoidRF interference and noise
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system assigns different communication channels to different spatial locations and device groups based on local interference conditions. The RF management system creates zone-specific channel allocations where devices in areas with high interference on one channel can communicate on alternative channels, while devices in cleaner RF environments use optimal high-throughput channels

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The RF spectrum is segmented into multiple channels with different characteristics, and the system dynamically assigns devices to appropriate channel segments based on their specific communication needs, location, and interference profile. This segmentation allows simultaneous communications on multiple channels while isolating interference to specific segments

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If RF sensors continuously monitor signal magnitudes to generate heat maps, then RF coverage and interference can be accurately determined, but system complexity and computational requirements increase

Engineering Contradiction:
ImproveRF signal magnitude measurementVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system implements partial monitoring where RF sensors continuously monitor signal magnitudes at strategic locations to generate heat maps, but the full computational analysis is performed selectively based on detected interference thresholds. When interference exceeds predetermined levels, the system triggers detailed heat map generation and analysis; during low-interference periods, monitoring continues at reduced computational intensity

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system introduces an RF management system as an intermediary layer between RF sensors and wireless communication devices. This intermediary consolidates raw sensor data, performs heat map generation and interference analysis, and presents simplified recommendations to devices, reducing the computational burden on individual components while maintaining measurement precision

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11589362B2Radio frequency spectrum management systems and methods in a manufacturing environment
Publication Date: 2023.02.21 FORD GLOBAL TECH LLC
  • US11589362B2 patent drawing
  • US11589362B2 patent drawing
  • US11589362B2 patent drawing

AI summary

A method includes obtaining a radio frequency (RF) signal magnitude for a plurality of RF signals broadcasted in an environment and generating a digital RF heat map of the environment based on each RF signal magnitude. The method includes determining an RF coverage of the environment based on the digital RF heat map and selecting, for a wireless communication device, a communication channel from among a plurality of communication channels based on the RF coverage and one or more RF probability distribution functions.