RF Switching Circuit Using Relay-Diode Hot-Switching Isolation

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Solution Overview

Problem

Existing high power RF switching circuits face challenges with hot-switching problems and poor intermodulation distortion (IMD) performance, as mechanical relays suffer from arcing and rapid wear, while solid-state switches like PIN diodes cannot achieve low IMD levels required in RF transmitters.

Innovation Solution

The implementation of a radio frequency switching circuit that combines a mechanical switch and a solid-state switch, with the mechanical switch configured to couple or decouple the output path of a power amplifier based on its state, and the solid-state switch configured to attenuate RF power to the mechanical relay during transitions, reducing thermal stress and IMD.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If mechanical relays are used for high power RF switching, then switching capability and power handling are improved, but reliability deteriorates due to arcing and rapid wear during hot-switching

Engineering Contradiction:
Improvepower handling capabilityVSAvoidswitching reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system divides the switching function into two separate components: a mechanical relay for power handling and a solid-state PIN diode switch for protective pre-action. This segmentation allows each component to specialize in its strength while compensating for the other's weaknesses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solid-state PIN diode switch performs preliminary action by attenuating the RF signal before the mechanical relay switches. This pre-action protects the mechanical relay from arcing and thermal stress during hot-switching operations, extending its reliability.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If solid-state switches like PIN diodes are used for RF switching, then switching speed and reliability are improved, but intermodulation distortion performance deteriorates

Engineering Contradiction:
Improveswitching reliabilityVSAvoidintermodulation distortion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system applies different quality characteristics to different parts of the switching system: the solid-state PIN diode provides fast switching and reliability, while the mechanical relay provides low intermodulation distortion. Each component's local quality compensates for the other's deficiencies.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If mechanical relays perform hot-switching, then operational flexibility is improved, but thermal stress and contact erosion increase

Engineering Contradiction:
Improveoperational flexibilityVSAvoidthermal stress
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The solid-state PIN diode switch provides beforehand cushioning by attenuating the RF signal before the mechanical relay performs hot-switching. This cushioning effect reduces thermal stress and contact erosion on the mechanical relay, enabling more frequent hot-switching operations.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides hot-switching immunity, reduces thermal stress on mechanical switches, and achieves low IMD performance in both ON and OFF states, enabling reliable high-power RF switching with reduced component cost and faster switching times.

Implementation Method 1

the solid-state switch configured to attenuate RF power to the mechanical relay during transitions, reducing thermal stress and IMD

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS11489548B2Radio frequency switching circuit with hot-switching immunity
Publication Date: 2022.11.01 MOTOROLA SOLUTIONS INC
  • US11489548B2 patent drawing
  • US11489548B2 patent drawing
  • US11489548B2 patent drawing

AI summary

Apparatus and methods for providing hot-switching immunity for radio frequency switching circuits are disclosed. A radio frequency switching circuit may include both a mechanical switch and a solid-state switch. The mechanical switch may be configurable to couple an output path of a power amplifier to a subsequent component in its transmission path when in a first mechanical switch state and to decouple the output path of the power amplifier from the subsequent component when in a second mechanical switch state. The solid-state switch may be configurable to operatively decouple the mechanical switch from a radio frequency power source when in a first solid-state switch state but not when in a second solid-state switch state. The solid-state switch may be in the first solid-state switch state during transitions of the mechanical switch between the first and second mechanical switch states.