RF Switching Circuit Tapered Substrate PIN Diode Isolation

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Solution Overview

Problem

Existing RF communications devices with PIN diode switches face challenges in achieving high isolation and thermal performance while minimizing insertion loss, especially in high power and high frequency applications, due to design trade-offs between insertion loss, isolation, and power handling, and the inflexibility of packaged approaches increases costs and redesign requirements.

Innovation Solution

The RF communications device incorporates a circuit board with RF switching circuits featuring a substrate with a tapered proximal end coupled to a transmission line and a distal end extending outwardly, including a series diode and a shunt diode, arranged in a PIN diode configuration to reduce loss and improve isolation, with the diodes integrated into a common package for improved thermal performance and reduced size and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If packaged series-shunt PIN diode switches are used to achieve high isolation and thermal performance, then isolation and power handling are improved, but device complexity and cost increase

Engineering Contradiction:
ImproveisolationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple discrete PIN diodes (series diode and shunt diode) and their associated biasing circuits into a single integrated switch module. This merging maintains the high isolation performance of series-shunt configuration while reducing overall device complexity by eliminating the need for separate packaged components and simplifying the board layout.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If discrete PIN diodes are used for RF switching, then flexibility and ease of reconfiguration are improved, but insertion loss and thermal performance deteriorate

Engineering Contradiction:
Improvereconfiguration flexibilityVSAvoidinsertion loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent integrates multiple PIN diodes and their biasing circuits into a single module, combining the flexibility of discrete component reconfiguration with the thermal and performance benefits of integrated construction. The module maintains adaptability while reducing insertion loss through optimized internal connections and improved thermal management.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If high reverse bias voltage is used to achieve high isolation in high power applications, then isolation is improved, but power handling requirements and device stress increase

Engineering Contradiction:
ImproveisolationVSAvoiddevice stress
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The patent optimizes the biasing parameters and diode configuration to achieve high isolation with reduced stress on individual components. By carefully selecting operating points and distributing voltage stresses across multiple diodes in the series-shunt configuration, the system achieves high isolation without excessive device stress.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances isolation and power handling, reduces board space consumption, and allows for easy reconfiguration, offering the benefits of both discrete and packaged approaches without their respective drawbacks, while maintaining optimal high-frequency operation with reduced insertion loss.

Implementation Method 1

the series diode and shunt diode of a particular switched path must be forward and reversed biased complementarily to minimize insertion loss and maximize isolation

Methodology Applied
Scientific EffectPIN diode effect: Diode

Implementation Method 2

Each RF switching circuit may include a series diode, and a shunt diode coupled to the series diode, the series diode extending from the tapered proximal end and across an interior of substrate

Methodology Applied
Scientific EffectImpedance matching:

Data Source

PatentEP3154203B1RF communications device with conductive trace and related switching circuits and methods
Publication Date: 2018.11.28 L3HARRIS GLOBAL COMMUNICATIONS INC
  • EP3154203B1 patent drawingFigure 1
  • EP3154203B1 patent drawingFigure 2A~2C
  • EP3154203B1 patent drawingFigure 3

AI summary

An RF communications device may include a circuit board having a dielectric layer and conductive traces, one of the conductive traces defining a transmission line. The RF communications device may also include an RF transmitter carried by the circuit board and coupled to the transmission line, and RF switching circuits, each RF switching circuit including a substrate having a tapered proximal end coupled to the transmission line, and a distal end extending outwardly on the convex side of the transmission line. Each RF switching circuit may include a series diode, and a shunt diode coupled to the series diode, the series diode extending from the tapered proximal end and across an interior of the substrate.