Electrosurgical Jaw RF Tissue Verification Before Sealing

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Solution Overview

Problem

Existing surgical instruments lack the ability to accurately identify and verify the presence of the correct tissue before applying therapeutic RF energy for sealing or cutting, potentially leading to improper tissue treatment.

Innovation Solution

An electrosurgical instrument that uses a non-therapeutic RF signal to test and analyze tissue, ensuring proper tissue capture, and switches to therapeutic energy mode for sealing or cauterizing only after verification, utilizing a control unit and circuitry for signal processing and impedance analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If therapeutic RF energy is applied directly to tissue, then sealing or cutting function is achieved, but risk of improper tissue treatment increases due to lack of verification

Engineering Contradiction:
Improvetissue treatment accuracyVSAvoidinstrument structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The instrument performs preliminary tissue verification using non-therapeutic RF signals before applying therapeutic energy. The control unit analyzes tissue impedance characteristics to confirm correct tissue capture and type, preventing improper treatment while maintaining a relatively simple instrument structure through integrated circuitry.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit continuously monitors tissue impedance during both verification and therapeutic phases, providing real-time feedback to adjust energy delivery. This feedback mechanism ensures safe and effective tissue sealing or cutting by adapting the therapeutic RF energy application based on measured tissue properties.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If non-therapeutic RF signal is used for tissue verification, then tissue identification accuracy is improved, but energy consumption increases

Engineering Contradiction:
Improvetissue identification accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The instrument applies partial therapeutic energy in the form of low-power non-therapeutic RF signals for tissue verification purposes. This partial action provides sufficient impedance measurement data for accurate tissue identification while consuming minimal energy compared to full therapeutic energy delivery.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If tissue verification step is added before therapeutic energy application, then safety is improved, but procedure time increases

Engineering Contradiction:
ImprovesafetyVSAvoidprocedure time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The tissue verification process uses continuous non-therapeutic RF signal application rather than discrete testing steps. The control unit continuously monitors impedance characteristics during jaw closure and before therapeutic energy delivery, ensuring safety without requiring separate time-consuming verification steps.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate tissue identification and secure sealing or cutting by verifying the presence of the correct tissue type, preventing improper treatment and enhancing surgical precision.

Implementation Method 1

a variety of surgical instruments include a tissue cutting element and one or more elements that transmit radio frequency (RF) energy to tissue (e.g., to coagulate or seal the tissue)

Methodology Applied
Scientific EffectRadio frequency (RF) energy: Dielectric Heating

Data Source

PatentEP4366638B1Electrosurgical instrument for applying non-therapeutic RF signals
Publication Date: 2025.12.10 CILAG GMBH INTERNATIONAL
  • EP4366638B1 patent drawingFigure 1
  • EP4366638B1 patent drawingFigure 2
  • EP4366638B1 patent drawingFigure 3

AI summary

An apparatus includes a shaft assembly and an end effector, which includes first and second jaws pivotably coupled together. The first jaw includes a first electrode, and the second jaw includes a second electrode. The jaws may be used to clamp a portion of patient tissue and apply a non- therapeutic, or low voltage, radio frequency (RF) signal to the tissue. Based on the measured response of the current and voltage passing through the tissue, the apparatus can determine various characteristics of the clamped tissue, such as whether the tissue comprises body fluids, blood vessels, tendons, intestines, and/or fat. Once it is determined that the clamped tissue is the correct tissue type, the apparatus may then apply a therapeutic RF signal (e.g., a signal capable of sealing or cauterizing the tissue).