Multi-Role RF Waveguide Integration for Weight-Critical Aircraft

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Solution Overview

Problem

Existing RF communication systems in vehicles like aircraft are costly and heavy due to the use of separate components for data transmission, which can be optimized for multiple roles to reduce weight and cost.

Innovation Solution

A multi-purpose RF communication system that integrates a waveguide to perform functions beyond data transmission, such as a heat exchange fluid flow circuit, power bus, data bus, and structural support, reducing the need for separate components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate components are used for RF data transmission, then communication reliability is improved, but system weight and cost increase

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines multiple separate components (RF waveguide, heat exchange fluid flow circuit, power bus, data bus, and structural support) into a single integrated waveguide structure. This merging reduces the total number of components, thereby decreasing system weight while maintaining all necessary functions including RF data transmission, thermal management, power distribution, and structural integrity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The waveguide is designed to perform multiple functions simultaneously: it serves as an RF signal transmission path, a conduit for heat exchange fluid, a power distribution bus, a data communication channel, and a structural support element. This multi-functionality eliminates the need for separate dedicated components for each function, reducing overall system weight and complexity while maintaining reliability through integrated design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple separate components are used for different functions, then functional versatility is improved, but device complexity increases

Engineering Contradiction:
Improvefunctional versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The waveguide is designed to perform multiple functions simultaneously: it serves as an RF signal transmission path, a conduit for heat exchange fluid, a power distribution bus, a data communication channel, and a structural support element. This multi-functionality eliminates the need for separate dedicated components for each function, reducing overall system weight and complexity while maintaining reliability through integrated design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple separate components (RF waveguide, heat exchange fluid flow circuit, power bus, data bus, and structural support) into a single integrated waveguide structure. This merging reduces the total number of components, thereby decreasing system weight while maintaining all necessary functions including RF data transmission, thermal management, power distribution, and structural integrity.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If separate components are used for RF transmission and other functions, then manufacturing precision for each component is improved, but overall manufacturing cost increases

Engineering Contradiction:
Improvecomponent manufacturing precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent combines multiple separate components (RF waveguide, heat exchange fluid flow circuit, power bus, data bus, and structural support) into a single integrated waveguide structure. This merging reduces the total number of components, thereby decreasing system weight while maintaining all necessary functions including RF data transmission, thermal management, power distribution, and structural integrity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250232665A1Multi-role RF communication system
Publication Date: 2025.07.17 GENERAL ELECTRIC CO
  • US20250232665A1 patent drawing
  • US20250232665A1 patent drawing
  • US20250232665A1 patent drawing

AI summary

An RF communication system can include an RF transmitter, RF receiver, and a waveguide disposed between the RF transmitter and RF receiver. Each of the RF transmitter and RF receiver can include an RF antenna as well as RF electronics, the RF electronics useful to provide excitation signal to the RF antenna or to receive excitation from the RF antenna. The RF transmitter and/or RF receiver can also be a transceiver. In one form, the waveguide of the RF communication system acts as an electrical power bus. Alternatively and/or additionally, the waveguide of the RF communication system can also act as a structural member of a support structure. Alternatively and/or additionally, the waveguide of the RF communication system can also act as a heat transfer fluid circuit path. Alternatively and/or additionally, the waveguide of the RF communication system can also act as control path to convey a control signal.