Gas Turbine RF Waveguide Fault Detection With Wireless Fallback

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Solution Overview

Problem

Existing radio frequency waveguide systems in machines like gas turbine engines suffer from deterioration, leading to operational inefficiencies and the need for effective health diagnosis methods.

Innovation Solution

A method and system for diagnosing waveguide health by transmitting and receiving radio frequency signals to detect faults, using reflection and intensity comparisons, and switching to wireless communication when faults are detected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a waveguide system is used for RF communication in gas turbine engines, then communication reliability is improved, but the system becomes vulnerable to deterioration and faults that require complex diagnosis

Engineering Contradiction:
Improvecommunication reliabilityVSAvoiddiagnosis complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The waveguide system performs self-diagnosis by transmitting test signals and analyzing reflections from faults or discontinuities within the waveguide structure. The system automatically detects its own health status without requiring external diagnostic equipment or complex manual testing procedures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system transmits test signals at multiple frequencies (including frequencies higher than normal operating frequencies) to detect different types of faults. By using excessive frequencies beyond normal operation, the system can identify subtle discontinuities and potential failure points before they affect normal communication.

Inventive Principle:
Principle #16Partial or excessive action

2Stability of the object's composition

If physical waveguide connections are maintained for reliable communication, then communication stability is improved, but weight and qualification burdens increase

Engineering Contradiction:
Improvecommunication stabilityVSAvoidsystem weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The system dynamically switches between waveguide-based communication and alternative communication methods based on detected fault conditions. When faults are detected, the system can transition to using the second RF signal path or other communication modes, providing adaptive response to changing system conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system continuously monitors waveguide health through self-diagnosis and prepares alternative communication paths in advance. When faults are detected, the system can immediately switch to backup communication methods, cushioning against communication failures before they impact operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Productivity

If waveguide faults are detected early, then operational continuity is improved, but additional monitoring and switching mechanisms are required

Engineering Contradiction:
Improveoperational continuityVSAvoidmonitoring complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The diagnostic functions are merged with the normal communication functions, using the same waveguide structure and RF signals for both communication and self-diagnosis. This integration reduces the need for separate monitoring systems while maintaining continuous operational capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses feedback from reflected test signals to continuously monitor waveguide health. By analyzing the characteristics of reflected signals at different frequencies, the system can identify faults and trigger appropriate responses, maintaining operational continuity through automated feedback-based monitoring.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable detection and mitigation of waveguide faults, ensuring continuous operation and reducing physical connections, weight, and qualification burdens.

Implementation Method 1

A first radio frequency signal is transmitted from a first device at a first location through a waveguide of the system extending from the first location toward a second device at a second location

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Electromagnetic Induction

Implementation Method 2

The second radio frequency signal first is a reflection of the first radio frequency signal from at least one of: (i) a third location in the waveguide between the first location and the second location; and (ii) the fault in the waveguide

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12567881B2Robust radio frequency waveguide system for gas turbine engines
Publication Date: 2026.03.03 RTX CORP
  • US12567881B2 patent drawing
  • US12567881B2 patent drawing
  • US12567881B2 patent drawing

AI summary

An apparatus with a communication system includes a method of operating the communication system. The communication system includes first device at a first location, a radio frequency transceiver at the first device, a waveguide extending between the first device to a second device at a second location, and a processor. The processor is configured to transmit a first radio frequency signal through the waveguide toward the second location, receive a second radio frequency signal in response to the first radio frequency signal, determine a presence of a fault in the waveguide from the second radio frequency signal, and transmit a third radio frequency signal via the radio frequency transceiver outside of the waveguide when the presence of the fault is determined.