RF Waveguide Cooling for High-Temperature Remote Nodes

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Solution Overview

Problem

High-temperature environments in RF waveguide systems for vehicles, such as gas turbine engines, pose a challenge for reliable communication and data transmission due to potential damage to electronic components, and existing cooling solutions increase weight, cost, and power consumption.

Innovation Solution

A RF waveguide communication system with guided electromagnetic transmission networks and a cooling air source that directs pressurized cool air through hollow waveguides to remote nodes, reducing the temperature of both the environment and electronic components, thereby minimizing the need for additional active cooling components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional wired sensor systems are used in high-temperature environments, then reliable communication can be achieved, but the system weight, cost, and complexity increase due to bulky cable routing and additional cooling components

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent replaces traditional mechanical wired sensor systems with electromagnetic waveguide technology. The waveguides transmit both power and data signals wirelessly through electromagnetic fields, eliminating the need for bulky physical cable routing while maintaining communication reliability in high-temperature environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The waveguide structure serves multiple functions simultaneously: it acts as an electromagnetic transmission medium for communication, a power delivery conduit, and a thermal management pathway. By integrating these functions into a single structure, the system reduces overall weight and complexity compared to separate systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional active cooling components are added to protect electronic components, then component reliability improves, but power consumption and system complexity increase

Engineering Contradiction:
Improvecomponent reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The waveguide system provides self-cooling by directing ambient or cooled air flow through its internal passages, eliminating the need for separate active cooling components like fans or heat sinks. The structure itself serves as the cooling pathway, reducing power consumption while maintaining component reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The cooling function is merged with the electromagnetic transmission function by integrating air cooling passages within the waveguide structure. This combination eliminates the need for separate cooling systems, reducing both power consumption and system complexity while protecting electronic components.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If wire routing is extended to reach difficult-to-access sensor locations, then sensor coverage improves, but cable volume, cost, and vulnerability to interconnect failures increase

Engineering Contradiction:
Improvesensor coverageVSAvoidcable volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent replaces mechanical cable extensions with electromagnetic waveguide transmission. The waveguides can transmit signals to difficult-to-access locations without requiring physical cable routing, significantly reducing cable volume while improving sensor coverage and eliminating vulnerability to interconnect failures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If multiple sensors and effectors are deployed with varying signal path lengths, then system functionality improves, but fault detection and normal operation become more challenging

Engineering Contradiction:
Improvesystem functionalityVSAvoidfault detection complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The waveguide system uses electromagnetic parameters (frequency, wavelength, propagation characteristics) to manage signal transmission to multiple sensors and effectors. By controlling electromagnetic parameters rather than physical cable lengths, the system achieves versatile functionality while simplifying fault detection through consistent signal characteristics regardless of path length variations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively cools remote nodes and their electronic components, enhancing reliability and reducing weight and power consumption by using pressurized cool air to manage high temperatures within the RF waveguide communication system.

Implementation Method 1

The cooling air source is in fluid communication with the guided electromagnetic transmission network and is configured to provide pressurized cool air to the at least one waveguide. The waveguides direct the pressurized cool air to the remote node.

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS11791524B2Radio frequency waveguide system including control remote node thermal cooling
Publication Date: 2023.10.17 RTX CORP
  • US11791524B2 patent drawing
  • US11791524B2 patent drawing
  • US11791524B2 patent drawing

AI summary

A radio frequency waveguide communication system includes a guided electromagnetic transmission network, and a cooling air source. The guided electromagnetic transmission network includes one or more remote node in fluid communication with one or more waveguides. The cooling air source is in fluid communication with the guided electromagnetic transmission network and is configured to provide pressurized cooling air to the waveguide. The waveguides direct the pressurized cooling air to the remote node.