RF Waveguide Interconnect With Adjustable Slider Engagement

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Solution Overview

Problem

Waveguide interconnects configured to mate with WR15 flanges are bulky and mechanically inflexible, limiting their size and functionality in electrical communication systems.

Innovation Solution

A waveguide interconnect member with a seat, slider, and biasing member that securely engages and disengages a dielectric waveguide, allowing for a variable-sized gap adjustment to facilitate secure and efficient mating with complementary interconnects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rotating member is used to mate the waveguide to the flange, then the waveguide interconnect can be securely connected, but the device becomes bulky and mechanically inflexible

Engineering Contradiction:
Improvesecure connectionVSAvoidmechanical inflexibility
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The interconnect is divided into separate components: a flange-mounted portion and a waveguide portion connected by a flexible circuit board. This segmentation eliminates the need for rotating members while maintaining secure electrical connection, reducing mechanical complexity and improving flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanical rotating member connection is replaced with an electrical connection through a flexible circuit board. This substitution maintains the secure electrical connection function while eliminating the mechanical bulk and inflexibility of rotating members.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a rotating member is used to mate the waveguide to the flange, then the waveguide interconnect can be securely connected, but the size of the interconnect increases

Engineering Contradiction:
Improvesecure connectionVSAvoidinterconnect size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

By segmenting the interconnect into separate components connected by a flexible circuit board, the overall volume is reduced compared to a single bulky rotating member assembly, while maintaining secure electrical connection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Replacing the mechanical rotating member with a flexible circuit board reduces the volume of the interconnect while maintaining the secure electrical connection function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Volume of moving object

If the waveguide interconnect is made compact, then the size efficiency improves, but the mechanical flexibility is reduced

Engineering Contradiction:
Improveinterconnect sizeVSAvoidmechanical flexibility
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

A flexible circuit board is used to connect the flange-mounted portion and waveguide portion, providing mechanical flexibility in a compact form factor. This flexible film maintains ease of operation while keeping the interconnect size small.

Inventive Principle:
Principle #30Flexible shells and thin films

4Ease of operation

If the waveguide interconnect is made bulky, then the mechanical flexibility improves, but the size efficiency deteriorates

Engineering Contradiction:
Improvemechanical flexibilityVSAvoidinterconnect size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The flexible circuit board provides the necessary mechanical flexibility without requiring a bulky structure, achieving ease of operation in a compact form factor.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

Segmenting the interconnect allows each component to be optimized for its function while maintaining overall compactness and flexibility through the flexible circuit board connection.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12087989B2RF waveguide cable assembly
Publication Date: 2024.09.10 SAMTEC INC
  • US12087989B2 patent drawing
  • US12087989B2 patent drawing
  • US12087989B2 patent drawing

AI summary

Radio frequency (RF) waveguides and related interconnect members are disclosed. The interconnect members can have a smaller footprint than WR15 flanges. Further, the interconnect members can be configured to mate with complementary interconnects without undergoing substantial relative rotation.