RF Waveguide Interconnect With Slider Retention for Compact Mating

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Solution Overview

Problem

Waveguide interconnects configured to mate with WR15 flanges are bulky and mechanically inflexible, limiting their size and functionality in electrical communication systems.

Innovation Solution

A waveguide interconnect member with a seat and slider mechanism, featuring a biasing member that applies force to urge the slider into an engaged position, reducing a variable-sized gap to secure a dielectric waveguide, allowing for secure and flexible connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If waveguide interconnects use a rotating member mechanism to mate with flanges, then reliable electrical connection is achieved, but the device becomes bulky and mechanically inflexible

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidinterconnect size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The interconnect is divided into separate components: a waveguide portion, a connector body, and a retention member. This segmentation allows each component to be optimized independently, reducing overall bulk while maintaining connection reliability through precise mating surfaces and dedicated retention mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retention member is designed to be movable between engaged and disengaged positions, providing dynamic connection capability. This replaces the need for complex rotating mechanisms with a simpler linear motion system that achieves reliable electrical connection without excessive bulk.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If waveguide interconnects include a rotating member for mating, then connection stability is achieved, but mechanical flexibility is reduced

Engineering Contradiction:
Improveconnection stabilityVSAvoidmechanical flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The retention member transitions from a static to a dynamic component, capable of moving between engaged and disengaged states. This provides mechanical flexibility for assembly and disassembly while maintaining stable electrical connection during operation through precise geometric interfaces.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different portions of the interconnect have specialized properties: the waveguide portion has precise dimensional tolerances for stable RF transmission, while the connector body and retention member have mechanical features optimized for flexible assembly. This local optimization balances stability and flexibility.

Inventive Principle:
Principle #3Local quality

3Reliability

If waveguide interconnects are designed with traditional flange mating, then electrical connectivity is ensured, but device complexity increases

Engineering Contradiction:
Improveelectrical connectivityVSAvoidinterconnect structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The traditional monolithic flange structure is segmented into a waveguide portion, connector body, and retention member. This reduces overall structural complexity while maintaining electrical connectivity through dedicated contact surfaces and simplified mating mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The complex rotating member mechanism is extracted and replaced with a simpler retention member that uses linear motion and geometric interlocking. This extraction reduces device complexity while preserving reliable electrical connection through optimized contact interfaces.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a secure and flexible connection of dielectric waveguides, reducing bulk and mechanical inflexibility, enhancing the efficiency and compactness of waveguide interconnects in electrical communication systems.

Implementation Method 1

a biasing member that extends from the seat surface to the slider. The biasing member can be configured to apply a biasing force to the slider that urges the slider to travel in the engagement position

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240421460A1RF waveguide cable assembly
Publication Date: 2024.12.19 SAMTEC INC
  • US20240421460A1 patent drawing
  • US20240421460A1 patent drawing
  • US20240421460A1 patent drawing

AI summary

Radio frequency (RF) waveguides and related interconnect members are disclosed. The interconnect members can have a smaller footprint than WR15 flanges. Further, the interconnect members can be configured to mate with complementary interconnects without undergoing substantial relative rotation.