RFID Crate Frame Assembly for Fast Bottle Verification

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Solution Overview

Problem

The wine production process faces challenges in increasing throughput while maintaining quality, as existing automation systems require fine optimization of each step to meet growing demand without compromising quality.

Innovation Solution

A management system for crates of bottles equipped with electronic chips, featuring a frame with integrated chip readers and a power supply cabinet, allows for efficient tracking and identification of bottles using RFID technology, enabling optimized inventory and identification processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If automated control systems are implemented for each production step, then quality control is improved, but production rate increases are limited due to the need for fine optimization of each step

Engineering Contradiction:
Improvequality controlVSAvoidproduction rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The management system performs multiple functions (tracking, identification, verification, inventory management) through a single integrated platform using RFID technology, eliminating the need for separate control systems at each production step while maintaining quality control and enabling increased throughput

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If traditional manual verification methods are used for bottle contents, then system complexity is reduced, but production speed decreases due to time-consuming manual checking

Engineering Contradiction:
Improveverification speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system replaces manual visual inspection and physical opening of bottles with automated RFID reading and verification processes, enabling instant content verification without mechanical intervention while maintaining simple system architecture through the use of electronic identification tags

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enhances the speed and accuracy of wine production by enabling quick verification of bottle contents without opening, optimizing inventory management, and ensuring precise tracking of bottle information, thus supporting increased throughput without sacrificing quality.

Implementation Method 1

A management system for crates of bottles equipped with electronic chips, featuring a frame with integrated chip readers... allows for efficient tracking and identification of bottles using RFID technology

Methodology Applied
Scientific EffectRFID (Radio Frequency Identification): Electromagnetic Induction

Data Source

PatentEP3549053B1Management system, associated installation and assembly method
Publication Date: 2024.05.22 WID GRP
  • EP3549053B1 patent drawingFigure 1~4
  • EP3549053B1 patent drawingFigure 5
  • EP3549053B1 patent drawingFigure 6

AI summary

The invention relates to a management system for crates of bottles, each bottle being provided with an electronic chip, the management system comprising: - a first framework (160) having a first form, - a second framework (162) having a second form, the second form being complementary to the first form, the assembly of the two frameworks (160, 162) forming a frame defining an internal opening suitable for inserting a conveyor (58) on which the crates (12) to be managed are capable of travelling along a direction of travel (X), the internal opening having a dimension along a direction orthogonal to the direction of travel between 300 mm and 1000 mm, at least one chip reader being included in the frame.