RFID-Based Detonator Programming System for Secure Blasting Data Transfer

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Solution Overview

Problem

Current electronic detonator firing systems face challenges in secure and efficient data transfer between programming and firing consoles, particularly in worksite environments, due to the need for precise positioning, risk of cable loss, and requirement for electrical power, which complicates programming and testing processes, especially when multiple consoles are involved and power failures occur.

Innovation Solution

The system employs RFID tags with radiofrequency reading/writing capabilities to store and transfer firing plans, allowing for secure, cable-free, and power-independent data transfer between consoles, enabling easy retrieval and continuation of programming even if a console fails, and simplifying the identification of intruder detonators during testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If infrared technology is used for data transfer between programming and firing consoles, then data transfer precision is improved, but positioning complexity and operational difficulty increase due to requirement for precise relative positioning

Engineering Contradiction:
Improvedata transfer precisionVSAvoidpositioning ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces the mechanical positioning system (infrared requiring precise alignment) with a radiofrequency communication system. The programming console and firing console communicate via RF signals without requiring physical alignment or line-of-sight positioning, thus maintaining data transfer precision while dramatically improving ease of operation in worksite environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If linking cables are used for data transfer, then data transfer reliability is improved, but loss of information increases due to cable failure or misplacement

Engineering Contradiction:
Improvedata transfer reliabilityVSAvoidfiring plan data loss
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent extracts the data from the vulnerable cable connection and stores it directly in the memory of the firing console during the programming process. By taking the firing plan data out of the cable transmission medium and embedding it directly into the target system's memory, the system eliminates the risk of data loss due to cable failure or misplacement while maintaining reliable data transfer.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If wireless Bluetooth technology is used for data transfer, then operational ease is improved, but energy consumption increases due to requirement for electrical power supply

Engineering Contradiction:
Improvedata transfer easeVSAvoidpower consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent merges the data transfer function with the existing power-free radiofrequency communication infrastructure already used for detonator firing. By combining the programming data transfer with the established RF communication protocol that requires no additional power supply, the system maintains ease of wireless operation while avoiding increased energy consumption.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If multiple programming consoles are used to program sizable shots, then productivity is improved, but device complexity increases due to need to manage multiple consoles and avoid mixing detonators

Engineering Contradiction:
Improveprogramming speedVSAvoidsystem management complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a universal firing plan identification system where each firing plan is assigned a unique identifier that can be recognized and managed by any programming console in the network. This multi-functional approach allows multiple consoles to work simultaneously on different portions of a sizable shot program without conflict, as each console can independently identify and program detonators belonging to its assigned zones while the system automatically prevents mixing of detonators from different plans.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies and secures the transfer of firing plans, reduces operator intervention, and allows for seamless continuation of programming and testing, even in the event of console failures, by using RFID tags as temporary memory for firing plans, facilitating the merging of plans across multiple consoles and reducing the risk of data loss.

Implementation Method 1

a passive tag with radiofrequency reading/writing fitted with a chip operating as memory for the storage of the firing plan

Methodology Applied
Scientific EffectRadiofrequency reading/writing: Electromagnetic Induction

Data Source

PatentUS8994515B2System for programming and lighting electronic detonators and associated method
Publication Date: 2015.03.31 DAVEY BICKFORD
  • US8994515B2 patent drawing
  • US8994515B2 patent drawing
  • US8994515B2 patent drawing

AI summary

A system for programming and lighting electronic detonators (1) each having an identifier (IDdet) associated therewith, includes: a programming unit (20) arranged to determine the identifiers of the detonators (1) and to associate the detonators individually, in memory, with a lighting time delay (Tdet) in order to form a blasting pattern (PT); a blasting unit (10) arranged to recover the blasting pattern (PT) from the memory (280) of the programming unit (20), and to control a blasting sequence of the detonators according to the recovered blasting pattern; and the programming unit (20) includes: a passive RFID tag (28) provided with a chip (280) acting as a memory for storing the blasting pattern (PT), and a radiofrequency reader (27) arranged such as to read/write passive tags. A corresponding method is also described.