RFID Electromagnetic Coupling Module with Segmented Feeder Circuit

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Solution Overview

Problem

Conventional radio IC devices in RFID systems face challenges in accurately positioning the radio IC chip on a large plastic film, leading to unstable resonant frequency characteristics, which change with shifts in positioning or when the antenna is rolled or sandwiched between dielectrics.

Innovation Solution

An electromagnetic-coupling-module-attached article is developed, featuring a radio IC chip mounted on a feeder circuit board with a resonant circuit, which determines the frequency of transmission and reception signals, ensuring stable frequency characteristics regardless of the antenna's shape, size, or position, using a radiation element that can be a metal material or dielectric.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the radio IC chip is mounted on a large plastic film using Au bumps, then the radio IC device can be attached to articles, but accurate positioning of the minute radio IC chip on the large film becomes extremely difficult

Engineering Contradiction:
Improvepositioning accuracyVSAvoidfilm area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The invention divides the system into three distinct components: a small feeder circuit board (mounting the radio IC chip), a radiation element, and the plastic film. The radio IC chip is mounted on the small feeder circuit board rather than directly on the large plastic film, separating the positioning-critical chip from the large-area substrate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The feeder circuit board acts as an intermediary component between the radio IC chip and the plastic film. It provides a stable, small-area mounting platform for the chip while connecting to the larger radiation element system, eliminating the need for direct positioning on the large film.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the radio IC chip positioning shifts during mounting, then the radio IC device can still be assembled, but the resonant frequency characteristic at the antenna changes

Engineering Contradiction:
Improveassembly toleranceVSAvoidresonant frequency stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

By separating the radio IC chip mounting from the antenna element, the invention creates independent functional modules. The chip is mounted on the feeder circuit board with loose tolerances, while the antenna element is separately positioned, allowing assembly without precise alignment while maintaining frequency stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies different quality requirements to different parts: the feeder circuit board uses loose positioning tolerances for ease of manufacture, while the antenna element maintains its own positioning independence. This local differentiation allows overall system reliability without sacrificing manufacturing ease.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If the antenna element is rolled or sandwiched between dielectrics, then the radio IC device can be adapted to various article shapes, but the resonant frequency characteristic at the antenna changes

Engineering Contradiction:
Improvearticle shape compatibilityVSAvoidresonant frequency stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention creates a dynamic system where the radiation element can be independently positioned and configured relative to the feeder circuit board. This allows the antenna to be adapted to various article shapes (rolled, sandwiched, etc.) while the resonant frequency is determined by the stable feeder circuit board configuration, not the antenna's physical state.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention extracts the frequency-determining function from the antenna element and places it in the feeder circuit board. This separation allows the antenna to be freely adapted to different article configurations without affecting the resonant frequency, which is now controlled by the stable circuit board components.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If a conventional radio IC device is used with a large plastic film antenna, then the device can communicate with reader/writer, but attaching the device to various articles becomes difficult due to resonant frequency changes

Engineering Contradiction:
Improvecommunication functionVSAvoidarticle attachment capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The invention segments the radio IC device into independent modules: the feeder circuit board with radio IC chip, and the radiation element. This modular design allows the communication function to be maintained while the radiation element can be independently adapted to various article types, greatly enhancing versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The feeder circuit board design serves as a universal mounting platform that can be attached to various articles regardless of their shape or material. The radiation element can be configured to work with different article types while the core communication function remains stable, making the system universally applicable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for accurate and stable frequency characteristics, enabling the integration of various articles in RFID systems, including those with metal bodies or dielectric materials, and enhances the reliability of asset management by maintaining frequency stability even when the module is rolled or sandwiched.

Implementation Method 1

a radiation element that radiates a transmission signal supplied from the feeder circuit of the electromagnetic-coupling module via electromagnetic coupling and/or supplies a received reception signal to the feeder circuit via the electromagnetic coupling

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Implementation Method 2

a feeder circuit including a resonant circuit having a predetermined resonant frequency

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS10601254B2Electromagnetic-coupling-module-attached article
Publication Date: 2020.03.24 MURATA MFG CO LTD
  • US10601254B2 patent drawing
  • US10601254B2 patent drawing
  • US10601254B2 patent drawing

AI summary

An electromagnetic-coupling module including a radio IC chip and a feeder circuit board on which the radio IC chip is mounted and a feeder circuit including a resonant circuit having a predetermined resonant frequency is attached to an article. The article has a radiation element that radiates a transmission signal supplied from the feeder circuit of the electromagnetic-coupling module via electromagnetic coupling and that supplies a received reception signal to the feeder circuit via the electromagnetic coupling.