RFID-Tagged Joining Die for Fast Damage Detection

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Solution Overview

Problem

Existing die inspection methods in joining tools are either costly or introduce delays into the rivet cycle time, making it difficult to efficiently identify and detect damage or the absence of a die.

Innovation Solution

A die with an integrated identification tag featuring an antenna wrapped around the head, allowing for contactless communication and serving as a sensor to detect damage or changes in the die's condition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If fluid medium inspection method is used to check for faults in a die, then measurement precision is improved, but device complexity and loss of time worsen

Engineering Contradiction:
Improvedie fault detection accuracyVSAvoidinspection machinery complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the inspection function from complex external machinery and integrates it into a simple identification tag attached to the die. The tag contains an antenna and storing element that can be read by a reader device, separating the identification function from the complex fluid medium inspection system while maintaining detection capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a simplified copy of the inspection function through the identification tag, which stores die condition information that can be read without complex machinery. Instead of using expensive fluid medium inspection equipment, a simple reader device reads the tag to determine die condition, achieving the same inspection goal with minimal complexity.

Inventive Principle:
Principle #26Copying

2Measurement precision

If fluid medium inspection method is used to check for faults in a die, then measurement precision is improved, but loss of time worsens

Engineering Contradiction:
Improvedie fault detection accuracyVSAvoidrivet cycle time delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The die condition information is pre-stored in the identification tag during or before die operation. This allows immediate reading of the die condition without requiring time-consuming fluid medium inspection procedures during the rivet cycle, eliminating delays while maintaining detection accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the mechanical fluid medium inspection system with an electronic/electromagnetic reading system. The reader device reads the identification tag using electromagnetic fields rather than mechanical fluid pressure systems, enabling faster inspection that does not interrupt the rivet cycle time while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If periodic inspection and replacement of die is implemented, then reliability is improved, but loss of time and productivity worsen

Engineering Contradiction:
Improvejoint strength assuranceVSAvoidrivet production rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The identification tag provides real-time feedback on die condition (such as die number, service life, or damage status) that can be read during or between operations. This allows immediate detection of die faults without waiting for periodic inspection intervals, maintaining reliability by catching issues early while avoiding unnecessary die replacements that would reduce productivity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The die essentially inspects itself through the identification tag that automatically provides condition information. The reader device simply reads the pre-stored information in the tag, eliminating the need for external inspection machinery or manual inspection processes that would reduce productivity while maintaining reliability through continuous monitoring capability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and easy identification of die damage or absence without additional machinery investment, reducing cycle time delays and ensuring the quality of the joining process.

Implementation Method 1

an antenna (30) for receiving and/or transmitting signal

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS12275057B2Die for deforming material in a joining tool, joining tool and method for identifying and/or detecting the condition of a die
Publication Date: 2025.04.15 NEWFREY LLC
  • US12275057B2 patent drawing
  • US12275057B2 patent drawing
  • US12275057B2 patent drawing

AI summary

A die for deforming a workpiece material in a joining tool comprises a head with a top side partially defining a cavity in which the workpiece material is to be deformed, a bottom side opposite the top side, a lateral side arranged between the top side and the bottom side, and a stem which extends along a longitudinal axis from the bottom side of the head. The die further comprises an identification tag, preferably an RFID tag, having an antenna for receiving and/or transmitting a signal, and a storing element for storing information, and the antenna is wrapped circumferentially around the head, such that the antenna entirely surrounds the head. The head may also include a groove extending around the head on the lateral side with the antenna arranged in the groove. Additionally, the die may include a recess with the storing element located in the recess.