RFID Inventory Tracking for Moving Platelet Agitators

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Solution Overview

Problem

Existing RFID tracking systems for agitators and incubators require the agitator to stop for adding or removing platelet bags, which can cause damage and are not easily retrofittable to existing models.

Innovation Solution

An inventory tracking system using an RFID antenna, reader, and sensor system that monitors the agitator's motion and position, allowing RFID scanning without stopping the agitator, using a magnetic proximity sensor and processing circuit to detect changes in motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the agitator stops for adding or removing platelet bags, then inventory management becomes simpler, but productivity decreases and bag damage risk increases

Engineering Contradiction:
Improveinventory managementVSAvoidagitator operation continuity
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent replaces mechanical inventory tracking (physical counting and manual recording) with an RFID electromagnetic field-based automated tracking system. The RFID reader continuously scans tags on platelet bags without requiring the agitator to stop, enabling automated inventory management while maintaining continuous agitation and productivity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If mechanical modifications are made to existing agitators for RFID integration, then tracking precision improves, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveinventory tracking accuracyVSAvoidagitator structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The RFID reader is designed with multi-functionality, serving both as an inventory tracking device and as a motion detection device. By using the RFID reader's existing processing capabilities to also detect agitator motion through sensor integration, the system eliminates the need for separate dedicated motion sensors and complex mechanical modifications, reducing overall device complexity while maintaining tracking precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces a magnetic sensor as an intermediary component that detects the position of magnetic actuators within the agitator. This intermediary sensing mechanism enables motion detection without direct mechanical coupling or complex modifications to the agitator structure, simplifying the integration process while achieving accurate motion detection for tracking purposes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If RFID antennas are integrated into the agitator structure, then tracking reliability improves, but ease of manufacture decreases

Engineering Contradiction:
ImproveRFID tracking consistencyVSAvoidagitator assembly
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The RFID system is segmented into separate functional modules: the RFID reader, the antenna system, and the sensor system. This modular segmentation allows each component to be independently manufactured, tested, and then assembled into the existing agitator, improving ease of manufacture compared to integrating all functions into a monolithic modified structure, while maintaining reliable tracking performance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables RFID scanning during agitator motion, minimizing design changes and facilitating easy adaptation to various models, ensuring efficient inventory management without mechanical modifications.

Implementation Method 1

The proximity sensor module may comprise a magnetic field sensor and a magnetic actuator

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS12524632B2Inventory tracking
Publication Date: 2026.01.13 SATO HLDG CORP
  • US12524632B2 patent drawing
  • US12524632B2 patent drawing
  • US12524632B2 patent drawing

AI summary

An inventory tracking system (100) for use with an agitator (200) comprises an RFID antenna system (102) for detecting RFID tags located in the agitator and an RFID reader (104) in communication with the RFID antenna system (102). The inventory tracking system (100) also comprises a sensor system (106) configured to monitor a state of the agitator. The RFID reader (104) receives a signal indicative of an agitator state from the sensor system (106), and the RFID reader (104) controls operation of the RFID antenna system (102) responsive to said received signal. The sensor system may be configured to monitor motion of the agitator, for example the signal received by the RFID reader may be indicative of the agitator starting or restarting motion.