RFID Portable Data Capture for Gloved Operator Rounds
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Solution Overview
Problem
Current systems for monitoring and operating process plants face challenges such as high costs for sensor installation and maintenance, technical and economic feasibility issues in remote areas, and limitations in integrating process variables from multiple modules during commissioning.
Innovation Solution
A portable device with microprocessor, sensors, RFID communication for asset identification, and wireless data transfer, which allows for the recording of process variable data without manual typing and provides an ergonomic design suitable for use with gloves.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual data entry is used during operator rounds, then operators can collect and record process variable data, but the operational burden and time consumption increase significantly
Solution Approach 1:
The patent replaces the mechanical manual typing process with an electronic data capture system. The portable device automatically captures process variable data from sensors and stores it electronically, eliminating the need for operators to manually type data into clipboards or forms. This substitution of manual mechanical entry with automated electronic capture directly resolves the contradiction by improving productivity while reducing time loss.
Solution Approach 2:
The portable device performs self-service by automatically capturing, storing, and managing process variable data without requiring manual operator intervention for data entry. The device autonomously handles data acquisition from sensors, electronic storage, and subsequent retrieval, allowing operators to focus on inspection tasks rather than data recording, thereby resolving the efficiency-time contradiction.
2Reliability
If sensors and industrial networks are installed for online measurement, then continuous monitoring capability is improved, but capital expenditure and operational expenses increase
Solution Approach 1:
The portable device serves multiple functions: it acts as a data acquisition tool during operator rounds, an electronic clipboard for data recording, a storage device for process variables, and a transfer device for wireless communication. By consolidating these functions into a single multi-functional device, the system reduces the need for separate sensor installations and network infrastructure, thereby improving reliability while reducing manufacturing and installation costs.
Solution Approach 2:
The portable device serves as an intermediary between the process equipment and the central control system. Instead of installing direct sensor-network connections throughout the plant, the portable device mediates data collection at the point of inspection and enables wireless transfer when communication conditions permit, reducing infrastructure requirements while maintaining monitoring capability.
3Loss of information
If RFID identification is implemented for asset identification, then data integrity and automatic data acquisition are improved, but device complexity increases
Solution Approach 1:
The patent merges the RFID reader functionality with the portable device's existing data acquisition and storage capabilities. By integrating RFID identification into the already-deployed portable device rather than adding separate RFID systems, the solution improves data integrity through automatic asset identification while minimizing the increase in device complexity. The RFID module is combined with the microprocessor, sensors, and wireless communication components in a unified portable platform.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution reduces the operational burden on operators by eliminating the need for manual data entry, improves data integrity through RFID identification, and enhances usability in industrial environments, thereby increasing efficiency and reducing maintenance costs.
Implementation Method 1
The means for recording the measurements is characterized by dispensing with the manual typing of the value of the variable
Data Source
AI summary
The disclosure describes embodiments of a portable electronic device for measuring process or analytical data, provided with a microprocessor, sensors, and actuators for a broader spectrum of accessibility than that normally adopted in an industrial context, which has as one of its variations a specific ergonomic format, aimed at the particular needs of users of industrial personal protective equipment, which prevents the insertion of data that have not been effectively measured, has RFID communication for identifying an asset and a wireless way to obtain routes and record data of process variables with a time stamp in electronic storage.


