RFID-Identified Surgical Sponge Imaging for Blood Loss Quantification

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Solution Overview

Problem

Existing surgical sponge management systems face challenges in accurately quantifying blood loss and managing surgical sponges during procedures, particularly due to human error in visual estimation and the need for manual handling, which can lead to inefficiencies and potential retention of sponges in patients.

Innovation Solution

An image-based surgical sponge management system that automatically identifies and quantifies blood loss on surgical sponges of varying sizes and types using neural networks, ensuring accurate counting and blood loss estimation without altering the surgical workflow, and integrating RFID tags for sponge identification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If visual evaluation of surgical sponges is used to estimate blood loss, then the process is simple and quick, but the estimation is subjective and prone to human error

Engineering Contradiction:
Improvespeed of blood loss assessmentVSAvoidaccuracy of blood loss quantification
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent replaces the manual visual assessment mechanism with an automated image processing system. A camera captures images of surgical sponges, and software algorithms automatically analyze the images to quantify blood loss, eliminating subjective human judgment while maintaining rapid assessment capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service blood loss quantification by automatically processing sponge images without requiring healthcare professionals to manually evaluate or input data. The automated analysis performs the measurement task independently, improving both speed and accuracy

Inventive Principle:
Principle #25Self-service

2Measurement precision

If surgical sponges are weighed on a scale in bulk to estimate blood loss, then the measurement is more objective, but it requires transporting sponges to a separate scale

Engineering Contradiction:
Improveobjectivity of blood loss measurementVSAvoidworkflow convenience
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent introduces an image-based intermediary measurement approach. Instead of directly weighing sponges or visually estimating blood loss, the system captures images of sponges and uses image analysis as an intermediate step to quantify blood loss, eliminating the need for physical transport to weighing scales

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The physical weighing mechanism is replaced with an optical imaging and digital analysis system. The camera-based approach substitutes mechanical scales with electronic image processing, maintaining measurement objectivity while improving workflow convenience

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Extent of automation

If image-based blood quantification systems are implemented, then blood loss can be quantified automatically, but the systems may not adequately compensate for differing types of surgical sponges

Engineering Contradiction:
Improveautomation of blood loss quantificationVSAvoidcompatibility with different sponge types
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by customizing image analysis parameters and algorithms according to specific sponge types. The system identifies different sponge characteristics (size, texture, absorbency) and adjusts the blood quantification analysis accordingly, allowing automated processing to work effectively across diverse sponge varieties

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically adapts its analysis parameters based on the detected sponge type. Rather than using fixed thresholds, the image processing algorithms adjust their criteria in real-time according to the specific characteristics of each sponge, enabling versatile automated quantification

Inventive Principle:
Principle #15Dynamics

4Device complexity

If manual sorting and counting of surgical sponges is performed, then the system is simple, but it is time-consuming and prone to errors

Engineering Contradiction:
Improvesimplicity of sponge management systemVSAvoidtime required for sponge counting
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The manual sorting and counting process is replaced with automated RFID reading and image recognition systems. RFID tags on sponges enable automatic identification and tracking, while image processing automates the counting function, dramatically reducing time requirements while maintaining system simplicity through automated workflows

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides real-time, accurate quantification of blood loss on surgical sponges, reduces human error, and maintains operational efficiency by automating the process, allowing seamless integration into existing surgical protocols.

Implementation Method 1

a radiofrequency identification (RFID) reader detects RFID tags on the surgical sponges

Methodology Applied
Scientific EffectRadiofrequency identification (RFID): Electromagnetic Induction

Implementation Method 2

quantifying blood loss by capturing an image of the surgical sponge

Methodology Applied
Scientific EffectImage-based processing: Absorption Spectroscopy

Data Source

PatentUS20250217982A1Systems And Methods For Quantifying Blood Loss With A Surgical Sponge Management System
Publication Date: 2025.07.03 STRYKER CORP
  • US20250217982A1 patent drawing
  • US20250217982A1 patent drawing
  • US20250217982A1 patent drawing

AI summary

Systems and methods for quantifying blood loss with a surgical sponge management system. A data reader detects a tag of the surgical sponge, and one or more processors identify a sponge type of the surgical sponge based on a unique identifier. A presentation window is displayed on a user interface with dimensions of the presentation window based on the identified sponge type. The processor(s) determine whether characteristics of the surgical sponge satisfy acceptance criteria based on the identified type of the surgical sponge. The acceptance criteria may include sponge presence, folded sponge, partial sponge, presentation distance, correct sponge, moving sponge, mask validation, and sponge supervision. An optical sensor captures a color image of the surgical sponge once the characteristics satisfy the acceptance criteria. A volume of the blood or blood component on the surgical sponge is estimated based on the color image, and displayed on a user interface.