RFID Surgical Sponge Tracking with Count-In/Count-Out Reader Control

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Solution Overview

Problem

Existing manual counting methods for surgical sponges during surgeries are prone to human error and risk retention of sponges inside patients, necessitating a more efficient and accurate tracking system.

Innovation Solution

A surgical article management system utilizing RFID tags with a hand-held reader and cradle for counting surgical articles in count-in and count-out modes, supported by a base unit and communication protocols to ensure accurate inventory tracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual counting methods are used for surgical sponges, then the process is simple and requires minimal equipment, but the accuracy and reliability of counting deteriorates due to human error

Engineering Contradiction:
Improvecounting accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical counting with an automated RFID-based detection system. The hand-held reader uses electromagnetic fields to detect and identify surgical sponges equipped with RFID tags, eliminating human error in counting while maintaining operational simplicity through automated recognition and tracking

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The surgical sponges are equipped with RFID tags that automatically identify and track themselves without requiring manual intervention. The system enables self-counting and self-tracking of surgical articles throughout the procedure, improving accuracy while reducing the complexity of manual counting processes

Inventive Principle:
Principle #25Self-service

2Reliability

If RFID tags and hand-held readers are used for automated counting, then counting accuracy improves, but the device complexity and cost increase

Engineering Contradiction:
Improvecounting reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hand-held reader device serves multiple functions including counting surgical sponges, tracking their location, verifying removal from patients, and maintaining inventory records. This multi-functionality consolidates several operations into a single device, improving reliability while managing system complexity through integrated functionality

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements feedback mechanisms where the hand-held reader continuously communicates with the surgical sponges via RFID tags, providing real-time confirmation of counting and tracking. This feedback loop ensures reliable accounting of surgical articles and enables immediate detection of any discrepancies or retained items

Inventive Principle:
Principle #23Feedback

3Reliability

If strict procedures for tracking each sponge are followed, then the safety and reliability of patient care improves, but the time required for counting and tracking increases

Engineering Contradiction:
Improvepatient safetyVSAvoidtime for counting
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Surgical sponges are pre-equipped with RFID tags before the surgical procedure begins. This preliminary action enables automatic identification and tracking throughout the procedure without requiring time-consuming manual counting at each step, while maintaining strict accounting procedures for patient safety

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The RFID tracking system operates continuously throughout the surgical procedure, providing ongoing detection and monitoring of surgical sponges without interrupting the surgical workflow. This continuous tracking maintains patient safety while eliminating the need for periodic manual counting that would consume additional time

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides precise and automated counting of surgical articles, reducing the risk of retention by ensuring all sponges are accounted for and preventing inadvertent loss during surgical procedures.

Implementation Method 1

The identification tag may comprise an RFID tag

Methodology Applied
Scientific EffectRFID (Radio Frequency Identification): Electromagnetic Induction

Data Source

PatentUS12383373B2Surgical sponges and instrument detection during a surgical procedure
Publication Date: 2025.08.12 STRYKER CORP
  • US12383373B2 patent drawing
  • US12383373B2 patent drawing
  • US12383373B2 patent drawing

AI summary

System and method of managing one or more surgical articles, wherein the surgical article can include a surgical sponge comprising an identification element, and wherein managing can include counting, locating, or both. The identification element can be a RFID tag. The RFID tag stores unique identification information relative to the surgical sponge. The system and method for detecting RFID tags may include a hand-held RFID reader operable in a first count-in mode and in a second count-out mode; the hand-held RFID reader may be receivable in a cradle that can determine the presence of the hand-held RFID reader in the cradle; and where operation of the hand-held RFID reader in the second count-out mode is enabled when the hand-held RFID reader is present in the cradle and the second count-out mode is disabled when the hand-held RFID reader is absent from the cradle.