RFID Tag for Print Consumable Authentication

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Solution Overview

Problem

Conventional label printers face challenges in authenticating consumables, detecting counterfeit rolls, accurately counting labels, and providing real-time information on consumable capacity.

Innovation Solution

The integration of an RFID tag with a print consumable, which includes a rotatable core and a roll of dispensable print substrate, allows for authentication, type detection, and residual life counting through a radio-frequency identification system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mechanical features (holes, tabs) are used to secure and authenticate consumables, then consumable authentication is provided, but these features can be replicated by unauthorized parties leading to counterfeit consumables

Engineering Contradiction:
Improveconsumable authenticationVSAvoidcounterfeit consumables
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces mechanical authentication features (holes, tabs) with an RFID tag system that uses radio frequency identification. The RFID tag contains a unique identifier that cannot be easily replicated, providing secure authentication. The printer includes an RFID reader that verifies the authenticity of the consumable by reading the RFID tag, thereby preventing counterfeit consumables from being used.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The RFID tag acts as an intermediary between the consumable and the printer's authentication system. Instead of direct mechanical verification, the RFID tag mediates the authentication process by providing a unique identifier that the printer's RFID reader can verify, creating a secure link that prevents unauthorized replication.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If electronic features (conducting pins, circuits) are used for authentication, then limited authentication information is provided, but accurate label count detection is not achieved

Engineering Contradiction:
ImproveauthenticationVSAvoidlabel count detection
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The RFID tag system performs multiple functions: it provides authentication through a unique identifier, detects the label count through a counter stored in the tag's memory, and can provide information about the consumable type. This multi-functional approach replaces the limited electronic authentication features with a comprehensive system that handles both authentication and precise measurement of label quantity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If RFID tags are integrated into consumables, then authentication, label counting, and capacity information are provided, but device complexity increases

Engineering Contradiction:
Improveconsumable detection accuracyVSAvoidprinter system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The RFID tag contains a self-updating counter that automatically tracks the number of labels used. The tag serves itself by maintaining accurate count information without requiring complex external tracking systems. This reduces the overall system complexity because the consumable itself provides the counting function rather than requiring a separate complex measurement system in the printer.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively authenticates consumables, accurately counts labels, and provides real-time capacity information, thereby enhancing the security and operational efficiency of label printing systems.

Implementation Method 1

The RFID tag is secured to the core and configured to rotate about the core axis. The RFID tag includes an RFID antenna coupled to an RFID chip.

Methodology Applied
Scientific EffectRadio-frequency identification (RFID): Electromagnetic Induction

Data Source

PatentUS12275239B2Print consumable detection
Publication Date: 2025.04.15 SANFORD LP
  • US12275239B2 patent drawing
  • US12275239B2 patent drawing
  • US12275239B2 patent drawing

AI summary

A print consumable may include a rotatable core, a roll of dispensable print substrate, and a radio-frequency identification (RFID) tag. The roll of the dispensable print substrate may be dispensably secured to the core. The RFID tag may be secured to the core and configured to rotate about a core axis. The RFID tag includes an RFID antenna coupled to an RFID chip. The RFID chip may include a print counter, a stock-keeping unit (SKU) code, and a consumable authentication code. A print system may include a housing, a holder to hold the print consumable, a print head, a transceiver, a trace antenna for reading an RFID tag of the print consumable, and a controller. The controller may be configured to receive a signal from the transceiver indicative of one or more of the print counter, the SKU code, and the consumable authentication code received from the RFID antenna.