Disposable RFID Tag with Parallel Interrupter and Delay Circuit

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Solution Overview

Problem

Current RFID technologies, particularly passive RFID methods, face challenges in simplicity and manufacturing complexity, especially in creating disposable tags that can efficiently transmit and receive signals without a separate power source and with easy manufacturing processes.

Innovation Solution

A disposable radio frequency identification tag design incorporating a substrate with an antenna unit, an integrated circuit unit, and a delay circuit unit connected in parallel, featuring an interrupter with variable and fixed portions, and a delay circuit with a capacitor and resistor, which can be manufactured through a printing process using materials like polydimethylsiloxane, silver nanowire, and metal nanoparticles, allowing for signal modulation and energy management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a passive RFID method is used without a separate power source, then the device complexity is reduced, but the reliability of signal transmission may be compromised due to energy limitations

Engineering Contradiction:
Improvepower source structureVSAvoidsignal transmission stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent combines the antenna unit and integrated circuit unit into a single RFID tag structure, eliminating the need for separate power source components. The antenna unit directly receives electromagnetic energy from the reader and transfers it to the integrated circuit unit,实现ing contactless power and signal transmission in one integrated system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The antenna unit serves dual functions: it acts as both the receiving antenna for electromagnetic energy and as part of the signal transmission pathway. This multi-functional design reduces component count and simplifies the overall structure while maintaining reliable operation through the universal electromagnetic coupling mechanism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If traditional RFID manufacturing processes are used, then the manufacturing precision may be maintained, but the ease of manufacture is reduced due to complex assembly steps

Engineering Contradiction:
Improveassembly processVSAvoidcomponent alignment accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent integrates multiple components (antenna unit, integrated circuit unit, and connecting structures) into a unified RFID tag design that can be manufactured as a single unit or pre-assembled module. This merging eliminates complex multi-step assembly processes while maintaining manufacturing precision through integrated design and standardized manufacturing techniques.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If the antenna unit and integrated circuit unit are placed close together, then the device size is reduced, but the signal interference between components increases

Engineering Contradiction:
ImproveRFID tag sizeVSAvoidsignal interference
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent employs asymmetric spatial arrangement of the antenna unit and integrated circuit unit, positioning them at specific orientations and distances that minimize electromagnetic coupling and signal interference. The asymmetric design allows compact packaging while maintaining signal integrity through optimized component placement and orientation.

Inventive Principle:
Principle #4Asymmetry

4Loss of substance

If disposable RFID tags are designed for single use, then the loss of substance is reduced through material simplicity, but the durability and reliability are compromised

Engineering Contradiction:
Improvematerial consumptionVSAvoidtag operational lifespan
Core Design Contradiction:
Loss of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent designs the RFID tag with simple, inexpensive materials and a compact structure suitable for disposable applications. The integrated circuit unit and antenna unit are configured to provide sufficient operational lifespan for single-use scenarios while minimizing material consumption and manufacturing cost, making the tag economically viable for disposable deployment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a low-complexity, easily manufacturable RFID tag that can efficiently transmit and receive signals, manage energy, and automatically stop operations without additional electrical manipulation, suitable for applications like agricultural product management, with potential for cost-effective and flexible deployment.

Implementation Method 1

The RFID reader transmits a signal towards the RFID tag. The RFID tag receives a signal transmitted from the RFID reader.

Methodology Applied
Scientific EffectElectromagnetic wave: Electromagnetic Induction

Implementation Method 2

The RFID tag modulates the received signal and retransmits it to the RFID reader. the interrupter may be configured to be transformed by heating

Methodology Applied
Scientific EffectPhase transformation: Phase Change

Implementation Method 3

the delay circuit unit includes a capacitor and a resistor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 4

the delay circuit unit includes a capacitor and a resistor

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Implementation Method 5

The RFID reader provides energy to the RFID tag in a contactless manner. The RFID tag operates using energy supplied from an RFID reader.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11106965B2Radio frequency identification tag and manufacturing method thereof
Publication Date: 2021.08.31 ELECTRONICS & TELECOMM RES INST
  • US11106965B2 patent drawing
  • US11106965B2 patent drawing
  • US11106965B2 patent drawing

AI summary

Provided are a radio frequency identification tag and a method of manufacturing the same. The radio frequency identification tag includes a substrate, an antenna unit provided on the substrate and configured to transmit and receive signals, an integrated circuit unit spaced apart from the antenna unit on the substrate, and an interrupter and a delay circuit unit connected in parallel between the antenna unit and the integrated circuit unit, wherein the interrupter includes a variable portion and a fixed portion opposite the variable portion, wherein the delay circuit unit includes a capacitor and a resistor.