RFID Transceiver Communication for Metal-Heavy Moving Machines

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Solution Overview

Problem

Existing wireless communication systems, such as those based on the IEEE-802.11 standard, are costly and inefficient for industrial applications, particularly in safety-critical environments where high energy consumption and interference from metallic objects are concerns, and they lack adequate availability and interference security.

Innovation Solution

A communication system utilizing RFID transponders and reading devices for bidirectional signal transmission, with standardized components allowing for cost-effective implementation, using safe transmission protocols and vehicle-specific identifiers to ensure reliable communication in industrial environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wireless LAN is used for bidirectional communication, then communication availability is improved, but energy consumption increases

Engineering Contradiction:
Improvecommunication availabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the fundamental communication parameter from wireless LAN to RFID technology, operating at different frequency ranges (LF 125kHz, HF 13.56MHz, UHF 433MHz) to achieve lower energy consumption while maintaining communication reliability for industrial applications

Inventive Principle:
Principle #35Parameter changes

2Reliability

If transmission power is increased to compensate for metallic interference, then communication reliability is improved, but operating duration decreases

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidoperating duration
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent selects specific RFID frequency parameters (LF 125kHz, HF 13.56MHz, UHF 433MHz) that are less susceptible to metallic interference, allowing reliable communication at lower transmission power levels and thus extending operating duration with limited energy storage

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If standardized RFID components are used, then manufacturing cost is reduced, but communication precision may be compromised

Engineering Contradiction:
Improvemanufacturing costVSAvoidcommunication precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent employs standardized RFID components across multiple frequency ranges (LF, HF, UHF) that can be universally deployed in industrial environments, achieving cost-effective implementation while maintaining sufficient communication precision for safety-related applications through protocol-level error correction

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a cost-effective, reliable, and energy-efficient means of bidirectional communication in industrial settings, enhancing safety and reducing interference, while enabling precise control commands and object identification for driverless vehicles.

Implementation Method 1

Each transmission device (3) comprises an RFID transponder (7) that is configured to transmit the signals as transponder signals

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS11003180B2Communication system and machine arrangement
Publication Date: 2021.05.11 SICK AG
  • US11003180B2 patent drawing
  • US11003180B2 patent drawing

AI summary

The invention relates to a communication system (1) having at least one first and one second transceiver (18, 38) for the wireless bidirectional transmission of signals between the transceivers (18, 38), wherein each transceiver (18, 38) has a transmission device (3) and a reception device (5). It is proposed that each transmission device (3) comprises an RFID transponder (18) that is configured to transmit the signals as transponder signals and that each reception device (5) comprises an RFID reading device (9) that is configured for receiving transmitted transponder signals. The invention further relates to a machine arrangement having at least one moving machine element and having such a communication system (1), wherein the second transceiver (38) is arranged at the moving machine element.