RFID Tag Writing System Automatic Calibration Control

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Solution Overview

Problem

Conventional RFID tag writing systems face challenges in automatic calibration, including optimal writing position calculation and electromagnetic wave transmission power management, leading to issues like data being written to multiple tags or not being written at all, and difficulties in determining appropriate calibration values without manual intervention.

Innovation Solution

An RFID tag writing system with a controller that allows for both manual and automatic modes, featuring a mode setting unit, manual and auto setting units, and a printer control section that includes an AGC parameter adjustment mechanism to determine and set optimal writing conditions, ensuring accurate data writing to target tags while preventing interference with other tags.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electromagnetic wave transmission power is increased to ensure data writing to target RFID tag, then writing reliability is improved, but electromagnetic wave flows through other RFID tags causing data to be written to multiple tags or causing interference

Engineering Contradiction:
Improvewriting reliabilityVSAvoidelectromagnetic interference to other tags
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by adjusting electromagnetic wave transmission power based on the specific position of the target RFID tag. The system calculates the optimal writing position and sets transmission power levels that are sufficient for the target tag while minimizing interference to surrounding tags. This localized power adjustment ensures reliable writing to the intended tag without causing harmful effects to other tags in the vicinity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements dynamics by making the electromagnetic wave transmission power adjustable and adaptive rather than fixed. The system dynamically determines the appropriate power level based on the calculated optimal writing position and the specific characteristics of the target RFID tag. This dynamic power control allows the system to maintain reliable writing while preventing interference to other tags by adjusting power levels in real-time according to operational conditions.

Inventive Principle:
Principle #15Dynamics

2Object-generated harmful factors

If electromagnetic wave transmission power is decreased to avoid interference with other RFID tags, then interference to other tags is reduced, but optimal writing position cannot be found and data cannot be written to target tag

Engineering Contradiction:
Improveinterference to other tagsVSAvoidwriting reliability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent applies parameter changes by systematically adjusting the electromagnetic wave transmission power parameter to find the optimal value. The system calculates the appropriate power level based on the target RFID tag's position and characteristics, transforming the power parameter to achieve both goals: avoiding interference to other tags while ensuring reliable writing to the target tag. This parameter optimization resolves the contradiction between reducing interference and maintaining writing reliability.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If manual calibration is performed to set optimal writing position and transmission power, then writing precision is improved, but operation complexity and time consumption increase

Engineering Contradiction:
Improvewriting position precisionVSAvoidcalibration operation ease
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent implements self-service by enabling the RFID tag writing system to automatically calculate the optimal writing position and determine the appropriate transmission power level without requiring manual calibration. The system uses the RFID tag's identification information and positional data to autonomously optimize writing parameters, eliminating the need for professional operators to perform complex manual calibration procedures. This self-service approach maintains high writing precision while significantly improving ease of operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent applies feedback by using the RFID tag's response signals to determine whether data writing was successful. Based on this feedback, the system can adjust and optimize writing parameters for subsequent operations. This feedback mechanism enables the system to automatically learn and adapt to different tag characteristics, achieving precise writing without manual calibration while maintaining ease of operation through automated parameter optimization.

Inventive Principle:
Principle #23Feedback

4Ease of operation

If automatic calibration is performed to simplify operation, then ease of operation is improved, but transmission power and AGC dynamic range are not considered leading to incorrect calibration values

Engineering Contradiction:
Improvecalibration operation easeVSAvoidcalibration value accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent applies feedback by utilizing the RFID tag's response signals during the calibration process. The system adjusts the electromagnetic wave transmission power and monitors the tag's response to determine the optimal writing position and power level. This feedback-based automatic calibration ensures that the calculated calibration values accurately reflect the actual writing conditions, considering both transmission power and AGC dynamic range, thereby maintaining calibration value accuracy while preserving ease of operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements dynamics by making the automatic calibration process adaptive to actual operating conditions. The system dynamically adjusts transmission power during calibration and considers the AGC dynamic range to determine accurate calibration values. This dynamic calibration approach ensures that the automated process produces precise results by adapting to the specific characteristics of the RFID tags and writing conditions, rather than using fixed or simplified calibration parameters.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables precise and efficient data writing to specific RFID tags by determining appropriate AGC parameters and transmission power levels, ensuring accurate data storage and preventing errors in calibration value settings, thus improving the reliability of the RFID tag writing process.

Implementation Method 1

an antenna transmitting a write signal towards plural RFID tags and receiving response signals generated by the RFID tags in response to the write signal

Methodology Applied
Scientific EffectElectromagnetic wave transmission: Electromagnetic Induction

Data Source

PatentUS9384377B2RFID tag writing sytem and method for writing data in RFID tag
Publication Date: 2016.07.05 TOSHIBA TEC KK
  • US9384377B2 patent drawing
  • US9384377B2 patent drawing
  • US9384377B2 patent drawing

AI summary

An RFID tag writing system has an antenna configured to transmit a write signal towards plural RFID tags and receive response signals generated by the RFID tags in response to the write signal, and a controller configured to control the antenna. The controller includes a mode setting unit configured to set a mode of the RFID writing system as either a manual mode or an auto mode, a manual setting unit configured to allow a user of the RFID tag writing system to determine a receiving condition according to which the response signals are to be processed or a writing condition according to which the write signal is to be transmitted to the RFID tags, if the manual mode is set by the mode setting unit, and an auto setting unit configured to determine the receiving condition or the writing condition if the auto mode is set by the mode setting unit.