RGB-Hyperspectral Fusion for Macro and Microplastic Classification

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Solution Overview

Problem

Current methods for detecting macro and micro plastics in solid-phase substrates are time-consuming, have low throughput, high error rates, and struggle with classification accuracy and size range limitations, especially due to the heterogeneity of solid wastes and the need for separate detection of macro and micro plastics.

Innovation Solution

A method combining RGB and hyperspectral image fusion, involving image registration and supervised classification, to enhance spatial and spectral resolution for high-throughput detection of macro and micro plastics, utilizing image fusion technology to generate images with both high spatial resolution and multi-spectral characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If hyperspectral image technology is used to detect micro plastics, then spectral resolution is improved, but spatial resolution deteriorates leading to inability to identify small or fibrous micro plastics

Engineering Contradiction:
Improvespectral resolutionVSAvoidspatial resolution
Core Design Contradiction:
Measurement precisionVSShape

Solution Approach 1:

The patent combines hyperspectral imaging technology with RGB image fusion technology to create a unified detection system. The hyperspectral component provides spectral information for material identification, while the RGB component provides high spatial resolution for morphological features. By merging these two imaging modalities, the system achieves both high spectral resolution and high spatial resolution simultaneously, overcoming the limitation where hyperspectral alone cannot resolve small or fibrous micro plastics.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If traditional detection methods are used for macro and micro plastics, then detection capability is achieved, but detection time increases and throughput decreases

Engineering Contradiction:
Improvedetection capabilityVSAvoidthroughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces traditional mechanical separation and manual identification methods with an automated optical detection system. Instead of using physical separation techniques and human operators to identify plastics, the system uses combined hyperspectral and RGB imaging with automated image processing and classification algorithms. This substitution of mechanical and manual processes with automated optical-mechanical systems dramatically increases throughput while maintaining reliable detection capability across different plastic sizes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If manual selection method is used for plastic detection, then classification is achieved, but error rate increases and time consumption increases

Engineering Contradiction:
Improveclassification accuracyVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements a feedback-based automated classification system that uses machine learning algorithms to analyze the fused hyperspectral and RGB images. The system provides real-time feedback through automated classification, eliminating manual selection entirely. The feedback mechanism continuously refines classification accuracy by comparing detected features against known plastic signatures, achieving high classification accuracy without the time consumption and error rates associated with manual methods.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12480888B2Macro plastic and micro plastic detection method based on RGB and hyperspectral image fusion
Publication Date: 2025.11.25 TONGJI UNIV
  • US12480888B2 patent drawing
  • US12480888B2 patent drawing

AI summary

The present invention relates to a macro plastic and micro plastic detection method based on RGB and hyperspectral image fusion, which includes the following steps: obtaining macro plastics and micro plastics; mixing with solid wastes to obtain a solid-phase substrate; pretreating the obtained solid-phase substrate to obtain a material; drying to remove part of moisture and coating on a quartz window sheet, drying until the moisture is completely removed, and flattening by using another quartz window sheet to obtain a material to be detected; obtaining an RGB image and a hyperspectral image of the material to be detected respectively by using a high-resolution color image scanner and a hyperspectral camera; fusing the obtained RGB image and hyperspectral image; and automatically classifying and identifying the macro plastics and the micro plastics by using a supervised classification model.