RGB-IR LED Package Layout for Flicker-Free Wide-Gamut Displays

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Solution Overview

Problem

LED displays for cinema face challenges such as flicker at low brightness conditions, achieving certain color spaces like REC2020, and integrating immersive audio, while simulator environments require adaptations for night vision goggles (NVGs).

Innovation Solution

LED packages with two sets of RGB LEDs emitting different wavelengths, integrated circuits for independent control, and an optional infrared LED, arranged in an active matrix to reduce flicker and enhance color gamut and audio transparency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If passive drive LEDs are used in LED displays, then device complexity is reduced, but flicker occurs particularly at low brightness conditions

Engineering Contradiction:
Improvedrive circuit complexityVSAvoidflicker
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The LED display is divided into multiple independently controllable LED modules or pixels, each with its own active drive circuit. This segmentation allows each module to be driven actively rather than passively, eliminating flicker while maintaining manageable system complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic control of LED brightness through active drive circuits that can independently adjust current levels for each LED module. This dynamic control enables flicker-free operation at low brightness conditions by maintaining stable current delivery, unlike passive RC-driven LEDs which exhibit voltage decay and flicker.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If standard RGB LED packages are used, then manufacturing is simplified, but achieving certain color spaces like REC2020 becomes challenging

Engineering Contradiction:
ImproveLED package manufacturingVSAvoidcolor space accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent employs LED modules with specifically selected LED chips that have precise wavelength characteristics tailored to achieve REC2020 color space. Each LED module contains red, green, and blue LEDs with carefully controlled peak wavelengths and spectral properties, allowing the display to meet stringent color accuracy requirements while using standardized package structures for manufacturability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention utilizes LED chips with specific wavelength parameters and spectral distributions that are optimized for REC2020 color space coverage. By selecting and combining LED chips with precise wavelength characteristics (e.g., red at 630nm, green at 530nm, blue at 465nm), the system achieves wide color gamut and accurate color reproduction while maintaining compatibility with standard LED manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If projection cinema systems use audio behind screen, then immersive center channel is achieved, but LED displays require complex audio steering technology

Engineering Contradiction:
Improveimmersive audio capabilityVSAvoidaudio steering technology
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The LED display structure is designed with multi-functionality, serving both as the visual display surface and as the acoustic transmission surface. The same LED module housing and mounting structure that supports the visual LEDs also provides acoustic pathways and speaker mounting positions, allowing audio to pass through the display screen similarly to projection systems without requiring separate complex audio steering mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If LED displays are adapted for NVG simulator environments, then night vision simulation is enabled, but additional infrared components and complexity are required

Engineering Contradiction:
ImproveNVG environment compatibilityVSAvoidinfrared LED integration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines visible light LEDs and infrared LEDs into integrated LED modules that share common drive circuits and control logic. Each display pixel or module contains both RGB LEDs for visible output and infrared LEDs for NVG compatibility, allowing simultaneous control of both visible and infrared channels through unified driving schemes. This merging reduces overall system complexity compared to separate visible and infrared display systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides flicker-free operation, supports REC2020 color space, and enables audio transparency, offering a more immersive viewing experience with reduced complexity and cost in manufacturing.

Implementation Method 1

an first group of a red LED, a green LED, and a blue LED; an second group of a red LED, a green LED, and a blue LED

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

an infrared LED, the plurality of groups of RGB LEDs and the infrared LED being in a least a two-to-one ratio

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Data Source

PatentUS20250316652A1Light emitting diode displays with light emitting diode packages having a plurality of groups of red, green and blue and an infrared LED in at least a two-to-one ratio
Publication Date: 2025.10.09 CHRISTIE DIGITAL SYSTEMS USA INC
  • US20250316652A1 patent drawing
  • US20250316652A1 patent drawing
  • US20250316652A1 patent drawing

AI summary

A light emitting diode (LED) device is provided, comprising: a circuit board; a plurality of light emitting diode packages arranged on the circuit board, an LED package comprising: a plurality of groups of red, green and blue (RGB) LEDs; and an infrared LED, the plurality of groups of RGB LEDs and the infrared LED being in a least a two-to-one ratio; and an electrical connector connected to LEDs of the plurality of LED packages, the electrical connector configured to communicate with an image providing device.