RGB LED Illumination System Using Polarization Conversion for LCD Panels

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Solution Overview

Problem

Current projection systems using short arc lamps for LCD and LCoS technologies are bulky, expensive, and inefficient, with issues like UV and IR light emission reducing component lifespan and requiring additional cooling, while LED-based systems face challenges in coupling light to fiber bundles and waveguides due to aberration and aperture limitations, leading to low light efficiency and contrast.

Innovation Solution

An RGB LED illumination system with a polarization conversion and recovery system, utilizing tapered waveguides and non-polarizing dichroic combiners to efficiently convert and homogenize light, providing linearly polarized illumination for LCD or LCoS panels, which reduces optical losses and enhances brightness and color gamut.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If short arc gaseous white lamps are used for illumination, then high etendue efficiency is achieved, but the system becomes bulky, expensive, and generates harmful UV and IR light requiring additional cooling and filtration components

Engineering Contradiction:
Improveetendue efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent extracts only the useful visible spectrum from the LED source while eliminating harmful UV and IR components through selective optical filtering and waveguide design. The LED illumination system with dichroic mirrors and waveguides separates and transmits only the desired wavelength ranges to the spatial light modulator, removing the need for complex cooling and filtration systems required by short arc lamps.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the spectral parameters of the illumination source by using LED arrays with specific wavelength emissions (red, green, blue LEDs) that naturally produce only visible light without UV or IR components. This parameter change in the light source eliminates the need for additional cooling devices and UV filtration while maintaining high etendue efficiency.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If LED arrays are coupled to fiber bundles and waveguides, then compact design is achieved, but light transmission efficiency decreases due to coupling and transmission loss

Engineering Contradiction:
Improvesystem sizeVSAvoidlight transmission loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent introduces waveguides as intermediary components that efficiently couple LED light sources to the spatial light modulator. The waveguides with optimized geometry and refractive index matching serve as mediators between the LED arrays and the illumination optics, minimizing coupling losses and maintaining high light transmission efficiency while enabling compact system design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes the geometric parameters of the waveguides (dimensions, refractive index, taper ratios) to maximize light coupling efficiency from LED arrays. By changing these physical parameters, the system achieves efficient light transmission through the waveguides while maintaining a compact form factor, resolving the contradiction between size and transmission loss.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If fly's-eye lens arrays are used for light distribution, then uniform illumination is achieved, but the system becomes bulky and expensive to manufacture

Engineering Contradiction:
Improveuniformity of illuminationVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent extracts the light homogenization function from the complex fly's-eye lens array and implements it through simpler waveguide-based optical paths. The waveguides with carefully designed internal reflection surfaces and geometry provide uniform light distribution to the spatial light modulator without requiring the bulky and expensive lens arrays, maintaining illumination uniformity while reducing system complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

4Duration of action of stationary object

If LEDs are used instead of short arc lamps, then operational lifetime is increased and UV/IR light is eliminated, but coupling efficiency to optical components decreases

Engineering Contradiction:
Improveoperational lifetimeVSAvoidcoupling loss
Core Design Contradiction:
Duration of action of stationary objectVSLoss of energy

Solution Approach 1:

The patent uses waveguides as intermediary components to bridge the coupling gap between LED arrays and optical systems. These waveguides with optimized refractive indices and geometric configurations serve as mediators that efficiently transfer LED light to the illumination optics, minimizing coupling losses and enabling the system to achieve both long operational lifetime and high coupling efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high efficiency in light transmission and polarization, increasing luminous efficiency and operational life by eliminating UV and IR light, and providing uniform illumination with a compact and cost-effective design.

Implementation Method 1

a light integrator to receive light beams from the red, green and blue LEDs and to provide a homogenized light output

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a polarization conversion and recovery system to convert the light beams into linearly polarized light

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 3

The light emitted from the light source must be converted into polarized light for illuminating an LCD or LCoS spatial light modulator

Methodology Applied
Scientific EffectBirefringence: Birefringence

Implementation Method 4

non-polarizing dichroic combiners to efficiently convert and homogenize light

Methodology Applied
Scientific EffectDichroic filtering: Dichroic Filter

Implementation Method 5

LCD and LCoS devices depend on either the polarization rotation effect or the birefringent effect of the liquid crystal to generate light

Methodology Applied
Scientific EffectPolarization rotation: Polarisation

Implementation Method 6

LCD and LCoS devices depend on either the polarization rotation effect or the birefringent effect of the liquid crystal

Methodology Applied
Scientific EffectBirefringence: Birefringence

Data Source

PatentUS7325957B2Polarized light emitting diode (LED) color illumination system and method for providing same
Publication Date: 2008.02.05 JABIL INC
  • US7325957B2 patent drawing
  • US7325957B2 patent drawing
  • US7325957B2 patent drawing

AI summary

A polarized light illumination system includes a light emitting diode (LED) (601, 602, 603) for providing a source of light that is directed to a non-polarizing dichroic combiner (607) for combining light from the LEDs into a single light source. A power beam splitter (PBS) (608) is then used for splitting the single light source into polarized light components and an output waveguide (611) operates to provide a source of uniformly illuminated light. A condenser lens (612) then projects the uniformly illuminated light to a microdisplay panel (613) for use with a television receiver or other type of display monitor.