Rib Waveguide Core with Protruding Section for Low-Loss Modulation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing optical waveguide elements suffer from high optical loss due to rough sidewalls, limited refractive index modulation efficiency, complex production processes, and difficulties in integration with other optical circuits, particularly in polarization-division multiplexing applications.

Innovation Solution

The optical waveguide element incorporates a rib waveguide core with a protruding section and non-protruding sections forming a PN junction, where a depletion layer extends from the protruding section to the non-protruding sections, optimizing the electric field distribution and carrier density variations to reduce optical loss and driving voltage without increasing doping densities or element length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If light is confined using the difference in refractive index between sidewalls of silicon layers and cladding, then optical waveguide function is achieved, but optical loss increases due to scattering at rough sidewalls

Engineering Contradiction:
Improveoptical waveguide functionVSAvoidoptical loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The invention extracts the light confinement function from the sidewalls and relocates it to the top surface of the silicon layer. By forming a convex portion that protrudes from the top surface, the waveguide confines light through total internal reflection at the top interface rather than relying on sidewall reflection, thereby eliminating scattering losses from rough sidewalls while maintaining effective optical confinement

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention transitions from two-dimensional sidewall confinement to three-dimensional top-surface confinement by creating a convex portion that extends upward from the silicon layer top surface. This dimensional change allows light to be confined in the vertical dimension through the convex structure while propagating horizontally, avoiding interaction with problematic sidewall surfaces

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If doping density of silicon layers is increased to improve refractive index modulation efficiency, then driving voltage decreases, but optical loss increases due to carrier absorption

Engineering Contradiction:
Improvedriving voltageVSAvoidoptical loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The invention applies local quality by creating a convex portion with distinct geometric properties from the surrounding silicon layer. The convex region serves as the primary light confinement zone with optimized curvature and dimensions, while the flat top surface areas provide electrical contact regions. This local differentiation allows optimized light-matter interaction in the convex region without requiring high doping densities throughout the entire structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes geometric parameters by forming a convex portion with specific height, width, and curvature characteristics. By optimizing these geometric parameters, the waveguide achieves enhanced light confinement and mode confinement factors, improving refractive index modulation efficiency through geometric optimization rather than relying solely on doping density increases

Inventive Principle:
Principle #35Parameter changes

3Power

If length of optical waveguide element is increased to improve refractive index modulation, then modulation efficiency increases, but device size increases

Engineering Contradiction:
Improvemodulation efficiencyVSAvoidelement length
Core Design Contradiction:
PowerVSLength of moving object

Solution Approach 1:

The convex portion creates a localized region of enhanced optical confinement and strong electric field interaction. This concentrated interaction region provides high modulation efficiency per unit length, allowing shorter overall device lengths while achieving the same or better modulation performance than longer conventional waveguides

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The convex portion introduces curvature at the top surface of the silicon layer, creating a rounded or domed structure. This curvature enhances light confinement through geometric optics effects and increases the overlap between the optical mode and the region experiencing refractive index changes, improving modulation efficiency without increasing device length

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Reliability

If silicon layers are disposed on dielectric layer through special process steps, then optical waveguide structure is formed, but manufacturing complexity increases

Engineering Contradiction:
Improveoptical waveguide structureVSAvoidproduction process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The manufacturing process is segmented into standard steps: forming the silicon layer on substrate, patterning the convex portion using photolithography and etching, and forming metal electrodes. By breaking down the complex structure creation into these sequential, well-established fabrication steps, the invention achieves the desired waveguide geometry using conventional semiconductor manufacturing processes without requiring specialized or proprietary techniques

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9927637B2Optical waveguide element
Publication Date: 2018.03.27 FUJIKURA LTD
  • US9927637B2 patent drawing
  • US9927637B2 patent drawing
  • US9927637B2 patent drawing

AI summary

To reduce the optical loss, lower the driving voltage, produce a smaller product, and simplify the production process, an embodiment of the present invention includes a rib waveguide core (101) having a rib region (101r) and two slab regions (101s), where a depletion layer (113) is so formed as to extend from the rib region (101r) to the two slab regions (101s).