Ribbed Container Neck Structure for Hot-Fill Seal Integrity
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Solution Overview
Problem
Plastic blow-molded containers experience neck distortion due to metal cap engagement, compromising seal integrity during manufacturing and use.
Innovation Solution
A plastic container design featuring a rib disposed transversely around the neck with angled threads, enhancing hoop rigidity and preventing neck deformation, while ensuring proper cap engagement and seal integrity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a standard blow-molded container neck is used with metal cap engagement, then the container can be sealed, but the neck distorts and seal integrity is compromised
Solution Approach 1:
The patent applies local quality by adding a rib structure specifically at the neck region of the container where cap engagement occurs. This localized structural enhancement provides additional rigidity and resistance to distortion at the critical neck area without modifying the entire container, thereby maintaining seal integrity while preventing neck deformation during cap engagement.
2Reliability
If the neck is strengthened to prevent distortion, then seal integrity improves, but the container complexity increases
Solution Approach 1:
The patent segments the neck structure by introducing a distinct rib feature that divides the neck wall into separate regions. This segmentation creates a reinforcing element that strengthens the neck against distortion while maintaining a relatively simple overall container design. The rib acts as a discrete structural component that can be integrated into the blow-molding process without significantly complicating the manufacturing system.
3Temperature
If the container is designed for hot-fill and pasteurization, then temperature resistance improves, but manufacturing precision requirements increase
Solution Approach 1:
The patent applies preliminary action by incorporating the rib reinforcement into the neck structure during the initial blow-molding manufacturing process. This pre-integrated reinforcement ensures that the neck is structurally prepared to withstand the thermal and mechanical stresses of hot-fill and pasteurization processes. By establishing the strengthened neck configuration during manufacturing, the design maintains precision requirements while ensuring temperature resistance capability.
Data Source
AI summary
A plastic, hot-fillable container is provided. The container comprises a blow molded body defining a longitudinal axis. The body including a base and a neck having at least one rib disposed about at least a portion of a circumference of the neck and transverse to the axis, and at least one angled thread. The at least one rib defining a cross section having a first portion and a second angled portion. Container systems and methods of manufacturing containers are disclosed.


