Load support apparatus for lumbar support assembly

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Solution Overview

Problem

Existing lumbar support apparatuses for vehicles require a large number of components, which increases weight and reduces fuel efficiency while maintaining durability and bearing power, necessitating a design that minimizes components while maintaining performance.

Innovation Solution

A load support apparatus with reinforcing ribs on its lateral and front surfaces, featuring a main support unit with a plate-shaped main plate, concave portions, and rib portions, along with an assembly wire unit and auxiliary support unit, which reduces weight while maintaining bearing power and comfortably supporting the occupant's back.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If the number of components is reduced to decrease weight and improve fuel efficiency, then weight and fuel efficiency are improved, but bearing power and durability may be compromised

Engineering Contradiction:
Improveweight of lumbar support apparatusVSAvoidbearing power of lumbar support apparatus
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The patent combines multiple structural elements (main plate, reinforcing ribs, concave portions) into a single integrated lumbar support apparatus, eliminating the need for separate components while maintaining structural integrity and bearing power through the unified design

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies local quality enhancement by adding reinforcing ribs specifically at critical stress points and creating concave portions at targeted locations on the main plate, providing localized strength enhancement without increasing overall weight or component count

Inventive Principle:
Principle #3Local quality

2Strength

If reinforcing ribs are added to maintain bearing power with fewer components, then bearing power is maintained, but structural complexity increases

Engineering Contradiction:
Improvebearing power of lumbar support apparatusVSAvoidstructural complexity of lumbar support apparatus
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent segments the reinforcing structure into distinct rib portions and concave portions that are integrated into the main plate, allowing each element to perform its specific structural function while maintaining overall simplicity through integration rather than separate components

Inventive Principle:
Principle #1Segmentation

3Use of energy by moving object

If components are minimized to improve fuel efficiency, then fuel efficiency is improved, but manufacturing precision requirements may increase

Engineering Contradiction:
Improvefuel efficiency of vehicleVSAvoidmanufacturing precision of lumbar support apparatus
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent merges multiple functions into a single main plate structure with integrated reinforcing ribs and concave portions, reducing the total number of components that need to be manufactured and assembled, thereby improving fuel efficiency while managing manufacturing precision requirements through integration

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11801777B2Load support apparatus for lumbar support assembly
Publication Date: 2023.10.31 DAE CHANG SEAT CO LTD DONGTAN
  • US11801777B2 patent drawing
  • US11801777B2 patent drawing
  • US11801777B2 patent drawing

AI summary

A load support apparatus for a lumbar support assembly is proposed, in which reinforcing ribs are arranged on a lateral surface and a front surface of a concave portion, the load support apparatus maintaining bearing power for supporting an occupant and having a reduced weight. The load support apparatus includes a main support unit including a main plate formed in the shape of a plate, a concave portion formed by one portion of the main plate protruding backward, with a groove being formed in front of the concave portion, and a rib portion formed by protruding from the main plate toward the groove or backward from the main plate.