Ribbon Cassette Triangular Clamping for Stable Assembly

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Solution Overview

Problem

Existing ribbon cassettes face issues with improper arrangement of guiding, positioning, and clamping structures, leading to tilting, difficulty in disassembly, and imbalanced assembly and pulling forces, which affect print quality and increase the overall volume of the cassette.

Innovation Solution

A ribbon cassette design with a cassette housing featuring a print head clamping groove, side wall, and position hole, along with clamping accommodation parts and position columns forming a triangular structure for stable assembly, and an installation method that uses elastic clamping to ensure proper alignment and reduce overall volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If guiding, positioning, and clamping structures are disposed on the outer peripheral surface of the ribbon cassette, then the ribbon cassette can be assembled, but the overall volume of the ribbon cassette increases

Engineering Contradiction:
Improveassembly positioning stabilityVSAvoidoverall volume of ribbon cassette
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent applies the nesting principle by placing the guiding, positioning, and clamping structures inside the ribbon cassette housing rather than on the outer peripheral surface. The guiding holes, position holes, and clamping parts are integrated into the internal structure of the cassette housing, allowing these functional elements to be nested within the existing volume rather than adding to it from the outside.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If clamping parts and position holes are not configured with a good balance, then assembly is simple, but assembly force and pulling force are not balanced causing the ribbon cassette to tilt

Engineering Contradiction:
Improveassembly simplicityVSAvoidribbon cassette stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent applies asymmetry by creating a balanced configuration where the guiding holes, position holes, and clamping parts are arranged in a specific asymmetric pattern that achieves force balance. The position holes are located at specific positions relative to the clamping parts, creating an asymmetric arrangement that distributes assembly force and pulling force evenly, preventing tilting while maintaining ease of assembly.

Inventive Principle:
Principle #4Asymmetry

3Reliability

If guiding and positioning structures are disposed on the outer peripheral surface, then the ribbon cassette can be positioned, but the appearance smoothness of the ribbon cassette is affected

Engineering Contradiction:
Improvepositioning accuracyVSAvoidappearance smoothness
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent applies nesting by moving the guiding and positioning structures from the outer peripheral surface to the internal structure of the cassette housing. The guiding holes and position holes are integrated into the housing walls, allowing the outer surface to remain smooth and aesthetically pleasing while the positioning functions are maintained through the nested internal arrangement.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures stable and accurate assembly of the ribbon cassette, improves print quality, reduces the overall volume, and enhances the appearance of the cassette while maintaining compatibility and ease of production.

Implementation Method 1

The first clamping part bends into the print head clamping groove to form a clamping inlet with the second clamping part

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS11465430B2Ribbon cassette, label printer, and installation method thereof
Publication Date: 2022.10.11 ZHUHAI QUIN TECH CO LTD
  • US11465430B2 patent drawing
  • US11465430B2 patent drawing
  • US11465430B2 patent drawing

AI summary

The present disclosure provides a ribbon cassette, label printer, and installation method thereof. The ribbon cassette includes a cassette housing. A print head clamping groove, a side wall, and a position hole located inside the side wall are disposed on the cassette housing. A ribbon cutting part is formed at a connection between the side wall and the print head clamping groove. A first clamping accommodation part, a second clamping accommodation part, and a third clamping accommodation part are disposed on a surface of the cassette housing. The first clamping accommodation part, the second clamping accommodation part, and the third clamping accommodation part are respectively matched with a first position column, a second position column, and a third position column of a label printer.