Ribbon Fiber Core Insulation for Uniform High-Power Thermal Profiles

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Solution Overview

Problem

Ribbon fiber lasers and amplifiers face mode mixing and laser failure due to small temperature gradients at the wide edge, limiting their high average power capabilities, as conventional methods fail to maintain a uniform thermal profile.

Innovation Solution

The implementation of insulating core edges with air gaps and a spatially variable dopant concentration to manage heat distribution, ensuring a uniform temperature profile across the core, achieved through the use of heat insulating elements and optimized dopant ion concentration profiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If ribbon fiber lasers operate at high power, then output power increases, but temperature gradients cause mode mixing and laser failure

Engineering Contradiction:
Improveoutput powerVSAvoidlaser stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies local quality by creating a spatially variable dopant concentration profile within the fiber core. The rare earth dopant concentration is higher at the edges and lower at the center, which locally adjusts the heat generation and gain distribution to compensate for edge cooling effects and maintain uniform temperature across the core cross-section.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the physical parameter of dopant concentration distribution from uniform to spatially variable. This parameter change allows the system to maintain uniform temperature profile by adjusting where heat is generated and where gain is provided, enabling high power operation without thermal-induced mode mixing.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If heat is removed at the narrow edges of the fiber core, then cooling efficiency improves, but temperature gradient increases causing mode mixing

Engineering Contradiction:
Improvecooling efficiencyVSAvoidmode purity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent converts the harmful effect of edge cooling into a benefit by placing higher dopant concentration at the edges. The edges that naturally cool more efficiently become regions of higher gain and heat generation, creating a self-balancing system where the temperature profile is flattened by matching heat generation to heat removal rates.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high average power ribbon fibers by minimizing temperature gradients, preventing mode mixing and enhancing laser efficiency, suitable for applications like laser cutting and beam combining.

Implementation Method 1

The heat insulating elements are configured for flattening the thermal profile of the core

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

a core having a rare earth dopant and having a length and further having an aspect ratio that is orthogonal to the length

Methodology Applied
Scientific EffectAbsorption of radiation: Absorption (EM radiation)

Data Source

PatentEP3732519B1Method and apparatus relating to ribbon fiber
Publication Date: 2024.02.21 LAWRENCE LIVERMORE NAT SECURITY LLC
  • EP3732519B1 patent drawingFigure 1A
  • EP3732519B1 patent drawingFigure 1B
  • EP3732519B1 patent drawingFigure 2

AI summary

A uniform temperature profile is provided across the width of the core of a ribbon fiber laser or amplifier by the use of insulating elements at the core edges and a spatially variable gain in the fiber core. High average power ribbon fibers, enable a variety of applications such as practical laser cutting and beam combining.