Riboflavin UV-C Mist Sterilization for Biofilm Barrier Penetration

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Solution Overview

Problem

Existing UV disinfection technologies using mercury-based lamps face environmental regulation issues, disposal costs, and require chlorine, while lacking broad applicability and efficient penetration through barriers like biofilms.

Innovation Solution

Utilize UV-C light emission with riboflavin as a photosensitizer carried by water, mist, or steam, combined with high-frequency sound or vibrational waves and increased pressure to enhance cross-linking of genetic material and disrupt barriers, using UV-C LEDs for targeted disinfection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mercury-based UV lamps are used for disinfection, then disinfection capability is achieved, but environmental harm increases and disposal costs increase

Engineering Contradiction:
Improvedisinfection capabilityVSAvoidenvironmental harm
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and eliminates mercury from the UV lamp system, replacing it with mercury-free LED UV-C light sources. This removes the harmful substance while maintaining the disinfection function through alternative technology that generates UV-C radiation without mercury containment requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent adopts disposable or replaceable UV-C LED modules that can be easily replaced when their lifespan ends, eliminating the need for complex mercury disposal infrastructure. The solid-state LED components have no hazardous materials requiring special waste management procedures.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If mercury-based UV lamps are used for disinfection, then disinfection capability is achieved, but disposal costs increase

Engineering Contradiction:
Improvedisinfection capabilityVSAvoiddisposal costs
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent removes mercury from the system entirely, eliminating the need for costly hazardous waste disposal procedures. The solid-state LED components can be disposed of through standard electronic waste channels or replaced indefinitely, significantly reducing disposal costs.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If chlorine is used to enable UV lamp disinfection, then disinfection effectiveness is improved, but harmful factors increase

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidchemical contamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes the requirement for chlorine or other chemical additives by using direct UV-C LED irradiation. The disinfection mechanism relies solely on photodamage to microbial DNA/RNA through UV-C absorption, eliminating chemical contamination concerns while maintaining effectiveness against a broad spectrum of pathogens.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If traditional UV disinfection is used, then pathogen inactivation is achieved, but penetration through barriers like biofilms is insufficient

Engineering Contradiction:
Improvepathogen inactivationVSAvoidbarrier penetration capability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs multiple UV-C LED sources positioned at different locations and angles to create localized high-intensity zones that penetrate biofilms from multiple directions. The system adjusts illumination intensity and duration locally to overcome the shielding effect of biofilm matrices, ensuring complete pathogen inactivation throughout the treated volume.

Inventive Principle:
Principle #3Local quality

5Adaptability or versatility

If UV-C LEDs are used for targeted disinfection, then adaptability to different applications is improved, but device complexity increases

Engineering Contradiction:
Improveapplication versatilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs a universal UV-C LED disinfection platform that can be configured for different applications (water treatment, air purification, surface disinfection, medical instrument sterilization) using the same core technology. Modular LED arrays with adjustable parameters (wavelength, intensity, exposure time) provide versatility without requiring fundamentally different systems for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves effective sterilization and disinfection across various applications, including air, water, and medical instruments, with reduced environmental impact and improved penetration through barriers, ensuring thorough pathogen inactivation.

Implementation Method 1

exposure to UV light activates the riboflavin and, when associated with nucleic acids such as Deoxyribonucleic acid (DNA) and Ribonucleic acid (RNA) as well as the amino acids found in proteins, collectively referred to as genetic material, causes a chemical alteration to functional groups of the nucleic acids and of the amino acids

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Implementation Method 2

causes a chemical alteration to functional groups of the nucleic acids and of the amino acids, thereby making the pathogens unable to replicate and/or function. The UV light also damages any protein structures, including the enhancing of cross-linking of amino acids found within proteins

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Implementation Method 3

emitting, on the mist or the steam that carries the riboflavin within the air, a riboflavin-activating light sufficient to activate the riboflavin to enhance a cross-linking of genetic material of cells or pathogens or extracellular genetic material within the air

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 4

an increased pressure may be exerted and maintained on the liquid, mist, or the steam that carries the riboflavin, sufficient to disrupt barriers of the cells or the pathogens

Methodology Applied
Scientific EffectPressure increase: Pressure Increase

Data Source

PatentUS12551586B2Methods, systems, and apparatus for sterilization, disinfection, and purification
Publication Date: 2026.02.17 JOHNSON LAWRENCE REVEL
  • US12551586B2 patent drawing
  • US12551586B2 patent drawing
  • US12551586B2 patent drawing

AI summary

In one illustrative example, a method for use in sterilization involves carrying a liquid or a flow of liquid comprising water; converting the liquid or the flow thereof into mist or steam; adding riboflavin in soluble form as a photosensitizer to the liquid or the flow thereof, converting the liquid or the flow thereof into mist or steam that carries the riboflavin; discharging the mist or the steam that carries the riboflavin into a chamber, a container, or a room; and emitting, on the mist or the steam that carries the riboflavin, a riboflavin-activating light sufficient to activate the riboflavin to enhance a cross-linking of genetic material including the amino acids of proteins of cells or pathogens or extracellular genetic material in the chamber, the container, or the room. Additional processing steps may be employed for disrupting barriers, for increased access of the riboflavin and light to the genetic material.