Refractive Index Contrast Polymers for Misaligned Optical Interconnects

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Solution Overview

Problem

The microelectronics and communications industries face challenges in creating efficient optical interconnects between photonic chips and optical fibers due to precise alignment requirements and the need for flexible optical waveguides that can function across varying refractive indices, which increases costs and time in data center and telecom applications.

Innovation Solution

The development of photodefinable refractive index contrast (RIC) polymers with tunable refractive indices, allowing for flexible optical interconnects that can be used in misaligned waveguide configurations, utilizing a substrate with a lower refractive index and incorporating adiabatic tapers for low-loss optical transmission, fabricated through photolithography and direct laser writing systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional optical interconnects are used with precise alignment requirements, then optical transmission reliability is improved, but manufacturing complexity and time increase

Engineering Contradiction:
Improveoptical transmission reliabilityVSAvoidalignment precision requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the refractive index parameter of the polymer material to create a gradient structure that compensates for misalignment. By varying the refractive index across different regions of the optical interconnect, the system maintains reliable optical transmission even when alignment is not precise, thus resolving the contradiction between reliability and alignment requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a dynamic adaptation mechanism through the gradient refractive index profile, which automatically adjusts light propagation paths based on the actual alignment conditions. This dynamic optical path adjustment allows the system to maintain transmission reliability without requiring precise manual alignment, reducing manufacturing complexity.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If flexible optical waveguides with tunable refractive indices are used, then adaptability to different configurations is improved, but material complexity increases

Engineering Contradiction:
Improveconfigurability across refractive indicesVSAvoidmaterial composition complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs composite polymer materials that combine different refractive index components in a gradient structure. This composite approach enables the optical waveguide to adapt to various configurations and refractive index requirements while maintaining a manageable material system based on polymer chemistry, thus achieving adaptability without excessive material complexity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating regions with different refractive indices within the same polymer matrix. Each region is optimized for specific functional requirements, allowing the waveguide to adapt to different configurations locally while the overall material system remains based on a unified polymer platform, balancing versatility with material simplicity.

Inventive Principle:
Principle #3Local quality

3Loss of energy

If adiabatic tapers are incorporated for low-loss transmission, then optical loss is reduced, but device length increases

Engineering Contradiction:
Improveoptical lossVSAvoidinterconnect length
Core Design Contradiction:
Loss of energyVSLength of moving object

Solution Approach 1:

The patent utilizes parameter changes in the refractive index profile along the length of the adiabatic taper. By carefully designing the gradient of refractive index changes, the system achieves low optical loss through adiabatic mode transformation while minimizing the required taper length, thus resolving the contradiction between reducing optical loss and limiting device length.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible and efficient optical interconnects with minimal optical loss, allowing for versatile implementation across different chip and system requirements, reducing alignment precision needs and enhancing manufacturing efficiency.

Implementation Method 1

The core includes a first domain having a first refractive index. The core includes a second domain adjacent to the first domain and having a second refractive index. The second refractive index is less than the first refractive index.

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

incorporating adiabatic tapers for low-loss optical transmission

Methodology Applied
Scientific EffectAdiabatic transformation: Adiabatic Cooling

Implementation Method 3

fabricated through photolithography and direct laser writing systems

Methodology Applied
Scientific EffectPhotolithography: Photopolymerisation

Data Source

PatentUS20240166910A1Refractive index contrast polymers and methods for producing and using the same
Publication Date: 2024.05.23 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US20240166910A1 patent drawing
  • US20240166910A1 patent drawing
  • US20240166910A1 patent drawing

AI summary

A photonic device including a first waveguide and a second waveguide is provided. The device includes an interconnect coupled with the first waveguide and the second waveguide. The interconnect includes a substrate. The interconnect includes a film including a refractive index contrast (RIC) polymer and a core. The core includes a first domain having a first refractive index. The core includes a second domain adjacent to the first domain and having a second refractive index. The second refractive index is less than the first refractive index. The core includes a third domain adjacent to the second domain and having a third refractive index. The third refractive index is less than the second refractive index. The second domain is disposed between the first domain and the third domain. The refractive index of the substrate is less than the first refractive index, the second refractive index, and the third refractive index.