Nano Rice Flour Pulverizing With Vibration and Suction Collection
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Solution Overview
Problem
Commercially available nano pulverizing devices face challenges in efficiently collecting powder and often result in significant loss during the powder collection process.
Innovation Solution
A nano pulverizing device for reconstituted rice flour is designed with a rotating motor to generate rotating friction, flexible plates for vibration-assisted crushing, a grinding mechanism with movable columns for pulverization, and a suction device for efficient collection, along with a fine grinding mechanism to further refine the materials.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of substance
If a conventional nano pulverizing device is used for powder collection, then the pulverizing function is achieved, but significant material loss occurs during collection
Solution Approach 1:
The patent employs a vibrating screen with excitation mechanisms to generate mechanical vibrations that facilitate powder separation and collection. The vibration causes powder particles to bounce and separate from the processing stream, enabling efficient collection while minimizing material loss through controlled vibrational motion rather than simple gravitational settling
Solution Approach 2:
The patent utilizes pneumatic conveyance systems with controlled airflow to transport pulverized material through the device. By using regulated air currents, the system can precisely control material flow paths, directing powder to collection points while preventing unwanted dispersion and minimizing material loss during the conveyance process
2Productivity
If high-speed rotation is used for pulverizing, then pulverization efficiency is improved, but material damage and loss increase
Solution Approach 1:
The patent divides the pulverization process into multiple stages with different rotational speeds and grinding mechanisms. Instead of using one high-speed rotor, the system employs sequential grinding chambers or multi-stage classifiers that progressively reduce particle size at controlled speeds, achieving efficient pulverization while preventing excessive material damage and loss that would occur in a single high-speed stage
Solution Approach 2:
The patent implements variable speed control mechanisms that dynamically adjust rotational speeds based on material properties and processing requirements. The system can optimize rotation speed for each specific material type and processing stage, maintaining high pulverization efficiency while avoiding the material damage and loss associated with fixed high-speed operation
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device effectively pulverizes reconstituted rice flour by rotating friction, vibration-assisted crushing, and grinding, while ensuring efficient collection and prevention of material damage, ultimately achieving fine powder collection through suction.
Implementation Method 1
The rotating motor is provided to drive a grinding device to produce a rotating effect, such that the grinding device can generate a rotating friction effect with materials, thus achieving the effect of pulverizing the materials
Implementation Method 2
The rotating motor may generate vibration after starting to rotate. As the vibration of the housing drives the flexible plate and the arc-shaped flexible plate on the lower surfaces of the support frame and the support plate to vibrate, the flexible plate and the arc-shaped flexible plate may amplify the produced vibration, thus vibrating the materials on the inner wall of the housing down
Implementation Method 3
a suction device is sleeved at the circular hole provided on the upper surface of the cover plate... The suction device is provided to collect the materials which have been completely ground, and the pulverized materials can be collected by light suction
Data Source
AI summary
Disclosed is a nano pulverizing device for processing reconstituted rice flour which includes a bottom plate, support legs are fixedly connected to corners of a lower surface of the bottom plate, a housing is arranged on an upper surface of the bottom plate, and a rotating motor is arranged on the lower surface of the bottom plate. The rotating motor penetrates through the lower surface of the bottom plate and extends to the upper surface of the bottom plate, and a crushing device is rotationally connected to one end, extending to the upper surface of the bottom plate, of the rotating motor. A support frame is fixedly connected to an inner wall of the housing, a support plate is fixedly connected to a lower surface of the support frame, and a flexible plate is fixedly connected to a lower surface of the support plate.


