Semi-Automatic Rifle Operating Rod Segmentation

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Solution Overview

Problem

The M1 Garand rifle is limited by its fragile gas operating system, restricted magazine capacity, and inability to handle higher-pressure loads or longer-action calibers, as well as limitations in optics mounting and barrel configuration.

Innovation Solution

A semi-automatic rifle design featuring a short, straight operating rod with a piston, a closed-top receiver for optical mounting, and a detachable box magazine, allowing for a free floating barrel and enhanced accuracy, along with a bolt stop mechanism and adjustable hand guard for improved reliability and versatility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a long operating rod with bends is used to clear the stock, then the rifle can function properly, but the system becomes fragile and cannot withstand higher pressures

Engineering Contradiction:
Improvesystem fragilityVSAvoidoperating rod length
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The operating rod is segmented into a short rod and a separate follower component. The follower transfers gas pressure to the short operating rod, eliminating the need for a long bent rod while maintaining proper function. This segmentation allows the operating rod to be short and straight, significantly improving strength and reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A follower component is introduced as an intermediary between the gas charge and the operating rod. The follower transfers the rearward force from expanding gases to the operating rod, allowing the rod itself to be short and strong rather than long and bent.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If en bloc clips are used to feed ammunition, then loading is simplified, but magazine capacity is limited to eight rounds

Engineering Contradiction:
Improveloading simplicityVSAvoidmagazine capacity
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The ammunition feeding system is segmented into detachable box magazines that can be independently loaded and replaced. Each magazine functions as a separate unit, allowing multiple magazines to be carried and quickly swapped, effectively increasing total ammunition capacity while maintaining simple loading procedures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Empty magazines are quickly discarded and replaced with loaded ones, rather than attempting to expand the capacity of a single magazine. The spent en bloc clips are retained in the magazine well for potential recovery or disposal, separating the feeding function from the storage function.

Inventive Principle:
Principle #34Discarding and recovering

3Object-affected harmful factors

If hand guards extend nearly to the muzzle, then the barrel and operating rod are covered, but barrel diameter is limited and free floating barrel is prevented

Engineering Contradiction:
Improvebarrel protectionVSAvoidhand guard length
Core Design Contradiction:
Object-affected harmful factorsVSLength of moving object

Solution Approach 1:

The hand guard is segmented into a shorter configuration that provides adequate protection for the critical portions of the barrel and operating rod without extending to the muzzle. This allows the barrel to be exposed at the muzzle end, enabling free floating configuration and larger diameter barrels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hand guard design transitions from a long linear protection along the entire barrel to a more compact configuration that protects the essential areas while leaving the muzzle end free. This dimensional reconfiguration allows both protection and free floating barrel capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of operation

If the receiver top is open for feeding, then ammunition loading is simple, but optics mounting is limited to side mounting

Engineering Contradiction:
Improveammunition loadingVSAvoidoptics mounting options
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The receiver design incorporates multiple mounting surfaces and attachment points that serve dual functions: maintaining the open-top configuration for simple ammunition loading while providing standardized interfaces for mounting optics on the top, sides, and other locations. This universal mounting capability allows various optics configurations without compromising loading simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the rifle to handle higher-pressure loads and longer-action calibers, accommodate various barrel lengths, and integrate modern optics, while maintaining simplicity and rugged reliability, thus enhancing accuracy and usability.

Implementation Method 1

Gas generated by a fired found is directed from the barrel to a gas cylinder via a port drilled in the bottom of the barrel, the gas causing rearward movement of the operating rod against a biasing element as each round is fired.

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Data Source

PatentUS8800423B1Semi-automatic rifle
Publication Date: 2014.08.12 LAMMERS MARK ANTHONY
  • US8800423B1 patent drawing
  • US8800423B1 patent drawing
  • US8800423B1 patent drawing

AI summary

A gas-operated semi-automatic rifle having a barrel group, a receiver group, a bolt group, a stock group, a trigger group, and a magazine group. The barrel group includes a gas-operated operating rod, the operating rod further including a follower rod, the operating rod being biased away from the follower rod. The receiver group includes a receiver body. A cavity is formed in a forward portion of the receiver body, the cavity being sized and shaped to receive and movably retain a proximal end of the follower rod.