Oilfield Rig Waste Compression System

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Solution Overview

Problem

Oilfield rigs generate significant waste that requires efficient disposal, but existing methods involve costly and environmentally impactful transportation of waste to distant disposal sites.

Innovation Solution

A waste disposal system for oilfield rigs that includes a container with a compression plate and powered arm to compress waste, reducing volume, and an adjustable door for efficient discharge of compressed waste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If waste is transported to distant disposal sites, then proper disposal is achieved, but transportation costs and environmental impact increase

Engineering Contradiction:
Improveproper disposalVSAvoidenvironmental impact
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The harmful aspect of long-distance transportation is extracted and eliminated by implementing on-site compression and disposal capabilities at the oilfield rig, allowing waste to be processed locally without requiring distant transport

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A compression system serves as an intermediary between waste generation and final disposal, reducing waste volume before disposal and enabling more efficient local management of waste materials

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If waste is transported to distant disposal sites, then proper disposal is achieved, but transportation costs increase

Engineering Contradiction:
Improveproper disposalVSAvoidtransportation costs
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The costly transportation step is extracted and removed from the waste management process by implementing on-site compression and disposal capabilities at the oilfield rig

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The oilfield rig becomes self-sufficient in waste management by compressing and disposing of waste on-site, eliminating the need for external transportation services and associated costs

Inventive Principle:
Principle #25Self-service

3Volume of moving object

If waste volume is reduced through compression, then storage efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvewaste volumeVSAvoidcompression system complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The compression system is segmented into modular components including a compression plate, powered arm mechanism, and control system, allowing for manageable complexity and ease of maintenance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Hydraulic or pneumatic power sources are utilized to drive the compression mechanism, providing efficient volume reduction through established fluid power technology rather than more complex mechanical systems

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for on-site storage and efficient disposal of oilfield waste, reducing transportation costs and environmental impact while maintaining a compact waste management solution.

Implementation Method 1

compressing, with the compression plate, at least a portion of the waste in the volume as the compression plate moves from the retracted position into the extended position

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS12214569B2Removing waste from an oilfield rig
Publication Date: 2025.02.04 SAUDI ARABIAN OIL CO
  • US12214569B2 patent drawing
  • US12214569B2 patent drawing
  • US12214569B2 patent drawing

AI summary

A waste disposal system for an oilfield rig includes a container that defines a volume sized to receive and store waste from an oilfield rig; a compression plate positioned in the volume, the compression plate sized to extend between and orthogonal to two sides of the container and in planar parallel with a back wall of the container; at least one powered arm connected to the compression plate and configured to adjust the compression plate between a retracted position in the volume adjacent the back wall and an extended position to compress the waste into at least one portion of compressed waste; and an adjustable door connected to the container opposite the back wall and configured to swing away from the container to release the at least one portion of compressed waste from the volume.