Rigging Load Placement with 3D Laser Feedback
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Solution Overview
Problem
Rigging systems experience abnormal deformations due to their inability to bear stress caused by the conventional addition of load applying bodies, leading to improper stress distribution and deformation.
Innovation Solution
A data processing method and apparatus utilizing a three-dimensional laser scanning device to analyze deformation data and adjust the position of load applying bodies on rigging models, incorporating temperature and ultrasonic flaw detection to ensure accurate stress distribution and prevent deformation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If a load applying body is added to the rigging using conventional three-dimensional modeling software, then the rigging model can represent the load application, but the rigging cannot bear the stress caused by the existing addition manner, leading to abnormal deformation
Solution Approach 1:
The system uses a three-dimensional laser scanning device to scan the rigging model entity and obtain actual deformation data. This feedback information is then used to analyze the arrangement accuracy of the load applying body and adjust its position accordingly, creating a closed-loop control system that continuously optimizes the arrangement to prevent abnormal deformation
Solution Approach 2:
The patent replaces conventional manual or software-based modeling methods with a laser scanning-based measurement and adjustment system. The three-dimensional laser scanning device captures actual deformation data, which is then processed to determine precise adjustment amounts for the load applying body position, substituting mechanical trial-and-error with optical measurement and computational analysis
2Reliability
If the load applying body position is adjusted based on deformation data, then abnormal deformation can be prevented, but the process requires complex measurement and analysis steps
Solution Approach 1:
The three-dimensional laser scanning device serves multiple functions: it captures the geometry of the rigging model entity, measures deformation at multiple points, and provides data for both analysis and adjustment. This multi-functional approach reduces the need for separate specialized devices, thereby reducing overall system complexity while maintaining high reliability
3Manufacturing precision
If three-dimensional laser scanning is used to measure deformation data, then arrangement accuracy can be improved, but the measurement process time increases
Solution Approach 1:
The system performs preliminary scanning of the rigging model entity to establish baseline deformation data before the load applying body is added or positioned. This preliminary action allows for pre-calculation of optimal positions and reduces the need for iterative adjustments, thereby reducing total process time while maintaining high precision
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Accurately adjusts the position of load applying bodies to prevent abnormal rigging deformations by analyzing deformation, temperature, and stress data, ensuring proper stress distribution and avoiding internal damage.
Implementation Method 1
controlling a three-dimensional laser scanning device to aim at predefined mark points arranged on a surface of a rigging model entity
Implementation Method 2
determining, according to the movement data, deformation data generated by the rigging model entity when bearing stress
Implementation Method 3
controlling the ultrasonic device to carry out ultrasonic flaw detection on the rigging model entity to obtain an ultrasonic flaw detection result
Data Source
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AI summary
The present invention relates to the technical field of rigging application, and alleviates the technical problem of a rigging being abnormally deformed due to the rigging being unable to bear stress caused by an existing manner in which a load applying body is added on the rigging. Disclosed are a data processing method and apparatus for the addition of a load applying body, and an electronic device. The method comprises: acquiring first rigging model data to which a load applying body has been added; controlling a three-dimensional laser scanning device to aim at a preset mark point, which is arranged on a surface of a rigging model entity, and to move along with the preset mark point; acquiring movement data of the three-dimensional laser scanning device moving along with the preset mark point, and according to the movement data, determining deformation data, which is generated by the rigging model entity when bearing stress; according to the deformation data, analyzing the arrangement accuracy of the load applying body, which has been added to the first rigging model data; and on the basis of the arrangement accuracy and data of the load applying body, adjusting the arrangement position of the added load applying body, so as to obtain adjusted second rigging model data.