Right-Angle Electrical Connector Assembly with Segmented Ground Shields

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Solution Overview

Problem

Existing electrical connector assemblies face challenges in creating a right-angle configuration that allows for efficient signal transmission while minimizing skew and electrical cross-talk between differential signal pairs, particularly when the connectors are mated at a right angle.

Innovation Solution

The design involves vertical electrical connectors with specific configurations of electrical contacts and ground shields that ensure perpendicular orientation of substrates and reduce skew by aligning mating ends and mounting ends in a staircase fashion, with ground shields providing U-shaped coverage to minimize cross-talk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If right angle connector configuration is used, then space efficiency and signal transmission are improved, but skew and electrical cross-talk between differential signal pairs increase

Engineering Contradiction:
Improvesignal transmission efficiencyVSAvoidskew and electrical cross-talk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by providing ground shields specifically for certain differential signal pairs that are more susceptible to cross-talk, rather than uniformly shielding all pairs. The ground shields are selectively positioned between adjacent differential signal pairs based on their vulnerability to electromagnetic interference, thereby locally addressing the harmful effects where they occur most severely while maintaining signal transmission efficiency in the right angle connector configuration.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If vertical electrical connectors are mated at right angle, then mounting flexibility is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvemounting flexibilityVSAvoidalignment precision of mating ends
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The connector housing serves as an intermediary component that facilitates the right-angle mating between two vertical connectors. The housing provides a structured framework with defined mating ends that guide alignment during assembly, reducing the precision burden on the electrical contacts themselves. The housing acts as a mediator that enables flexible mounting configurations while maintaining adequate alignment through its physical structure and interface design.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If ground shields are added to reduce cross-talk, then signal integrity is improved, but device complexity increases

Engineering Contradiction:
Improvesignal integrityVSAvoidconnector structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ground shield system is segmented into discrete, modular components rather than implementing a continuous complex shielding structure. Each ground shield is a separate element that can be independently positioned between specific differential signal pairs, allowing the system to achieve signal integrity protection through simplified, segmented architecture. This segmentation reduces overall device complexity by breaking down the shielding function into manageable, standardized units.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10714850B2Electrical connector assembly
Publication Date: 2020.07.14 FCI USA LLC
  • US10714850B2 patent drawing
  • US10714850B2 patent drawing
  • US10714850B2 patent drawing

AI summary

In accordance with one embodiment, first and second electrical connectors are configured as vertical electrical connectors that are configured to mate to each other so as to define a right angle electrical connector assembly. Ground shields and electrical contacts of various embodiments are also disclosed.