Rigid Lithium-Ion Cell Pressure Control for Anode Volume Change

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium-ion batteries using silicon or lithium metal anodes face mechanical stress, particle cracking, electrolyte interface instability, and lithium dendrite growth due to significant volume changes during lithiation and de-lithiation cycles, which reduce battery lifespan and safety.

Innovation Solution

Applying controlled pressure from within the rigid housing using an adjustable pressure element, such as an inflatable bag or mechanical positioning unit, to maintain uniform pressure distribution and stabilize the SEI layer, reduce particle cracking, and prevent lithium dendrite growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon or lithium metal anodes are used to achieve higher theoretical capacity, then battery capacity is improved, but mechanical stress and particle cracking occur due to significant volume expansion and contraction

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrode structural integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent employs a flexible bladder that can dynamically adjust its volume to accommodate the expansion and contraction of the silicon or lithium metal anode during lithiation and de-lithiation cycles. This dynamic adjustment maintains continuous contact between the anode and cathode while relieving mechanical stress, preventing particle cracking, and preserving electrode structural integrity throughout battery cycling

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the physical state and volume of the electrolyte within the flexible bladder to match the volume changes of the anode material. By adjusting the electrolyte volume parameter in response to anode expansion and contraction, the system maintains optimal electrode contact and prevents mechanical degradation while preserving the high capacity benefits of silicon or lithium metal anodes

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If graphite anode is used to achieve stability and avoid volume changes, then mechanical stress and particle cracking are reduced, but battery theoretical capacity decreases

Engineering Contradiction:
Improveelectrode stabilityVSAvoidbattery capacity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The flexible bladder dynamically adapts its volume to match graphite anode expansion and contraction, maintaining stable electrode contact throughout cycling. This dynamic adjustment preserves the inherent stability and mechanical integrity of graphite anodes while preventing capacity loss from poor contact, enabling the system to achieve both stability and optimal capacity utilization

Inventive Principle:
Principle #15Dynamics

3Quantity of substance

If volume expansion and contraction occur during lithiation and de-lithiation cycles, then higher capacity is achieved, but electrolyte interface instability and lithium dendrite growth occur

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrolyte interface stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The flexible bladder acts as an intermediary between the anode and cathode, absorbing volume changes and maintaining uniform pressure on the electrodes. This intermediary function stabilizes the electrolyte interface by preventing direct mechanical stress transmission, eliminating conditions that lead to dendrite growth and interface instability while preserving high capacity cycling

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances battery performance by improving lithium diffusion, maintaining electrode-electrolyte contact, and reducing mechanical stress, thereby extending cycle life and safety.

Implementation Method 1

applying a controlled pressure from within the rigid housing using an adjustable pressure element

Methodology Applied
Scientific EffectMechanical pressure: Mechanical Force

Implementation Method 2

maintain uniform pressure distribution and stabilize the SEI layer

Methodology Applied
Scientific EffectPressure distribution: Pressure Increase

Implementation Method 3

improving lithium diffusion

Methodology Applied
Scientific EffectLithium diffusion: Diffusion

Data Source

PatentUS20250260069A1Lithium-ion cell having rigid structure with pressure
Publication Date: 2025.08.14 STOREDOT
  • US20250260069A1 patent drawing
  • US20250260069A1 patent drawing
  • US20250260069A1 patent drawing

AI summary

A device that includes an electrochemical cell that includes a rigid housing, electrodes that comprises an anode, a cathode, and an adjustable pressure element configured to assert a controlled pressure on at least one of the electrodes. The controlled pressure is set to a first value during a first point in time and is set to a second value during a second point in time. The electrodes and the adjustable pressure element are located within the rigid housing.