Rigid Elastic Bent Laparoscopic Tool with Offset Distal Region
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Solution Overview
Problem
Conventional laparoscopic surgical tools with bends face challenges in being inserted through trocars without deflecting excessively and maintaining the bend during use, often requiring costly articulation or shape memory alloys that compromise robustness and sterilization.
Innovation Solution
A non-articulating surgical tool with a distal region having a larger diameter than the proximal region, featuring a bend with a specific offset and elastic modulus, allowing it to be inserted through a trocar with minimal force while retaining the bend during use, utilizing materials like stainless steel or glass for flexibility and strength.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a bent laparoscopic tool is designed with a fixed bend angle to improve tissue access, then the tool cannot be inserted through a straight trocar without excessive force or deformation
Solution Approach 1:
The tool employs a dynamic bend mechanism where the bend angle can change during insertion and use. The bend is designed to be flexible during insertion through the trocar, allowing the tool to pass through with minimal force, and then stabilize to a predetermined bend angle during surgical use to provide improved tissue access. This dynamic adaptation resolves the contradiction between maintaining a fixed bend for tissue access and being able to insert through a straight trocar.
Solution Approach 2:
The invention changes the bend angle parameter from a fixed value to a variable parameter that can adapt during the tool's lifecycle. The bend angle transitions from a flexible state during insertion to a predetermined stable angle during use. This parameter change allows the tool to satisfy both requirements: easy insertion through the trocar and improved tissue access during surgery.
2Stability of the object's composition
If articulation mechanisms are added to maintain bend during use, then the tool can maintain its configuration, but the device complexity and cost increase
Solution Approach 1:
The invention extracts the bend maintenance function from complex articulation mechanisms and implements it through a simplified predetermined bend design. Instead of using active articulation systems with motors or joints, the tool uses a pre-formed bend with appropriate material selection and geometric design to maintain its configuration. This eliminates the need for complex articulation mechanisms while still achieving bend stability during use.
Solution Approach 2:
The invention employs a disposable tool design where the bend is permanently formed during manufacturing rather than being mechanically articulated. This approach uses a simple, inexpensive predetermined bend that is integrated into the tool structure, eliminating the need for costly articulation mechanisms. The tool is designed to be single-use, which simplifies the overall design and reduces complexity.
3Stability of the object's composition
If shape memory alloys are used to maintain bend, then the tool can retain its configuration, but robustness and sterilization are compromised
Solution Approach 1:
The invention replaces shape memory alloy mechanisms with a purely mechanical and geometric solution. Instead of using smart materials that require active control and are sensitive to thermal and mechanical stress, the tool uses a predetermined bend design with appropriate material selection (such as stainless steel or titanium) to maintain its configuration. This mechanical substitution improves robustness and sterilization resistance while still achieving bend retention.
Solution Approach 2:
The invention uses composite material strategies by selecting materials with appropriate elastic moduli and mechanical properties that maintain the bend without requiring shape memory alloys. The tool may use a combination of materials or material treatments that provide the necessary bend retention while ensuring robustness and sterilization resistance. This approach replaces the complexity of shape memory alloys with more reliable traditional materials.
4Strength
If the distal region has a larger diameter than proximal region to maintain rigidity, then the tool is more robust, but insertion force increases
Solution Approach 1:
The invention applies local quality changes by having different diameter characteristics in different regions of the tool. The proximal region has a larger diameter for robustness and control, while the distal region has a smaller diameter to reduce insertion force requirements. This local variation in diameter allows the tool to be robust where needed while minimizing the force required for insertion through the trocar.
Solution Approach 2:
The invention resolves the contradiction by moving to another dimension of design - the bend geometry. Instead of trying to reduce the overall diameter to lower insertion force, the tool uses a predetermined bend that allows the distal region to have appropriate dimensions for robustness while the bend geometry itself reduces the insertion force requirement by allowing the tool to navigate the trocar more easily.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient insertion through trocars with less than 10 N of force and maintains the bend during surgery, improving tissue access and visualization without compromising robustness or sterilization.
Implementation Method 1
a distal region with a first diameter D1 and a proximal region with a second diameter D2, wherein D3>D2>D1; a bend defined in a distal portion of the distal region
Data Source
AI summary
A surgical tool and method of use during laparascopic surgery, the tool including a shaft having a distal region with an elastic modulus E. Distal and proximal regions of the shaft have outer diameters D1 and D2 respectively, with D2>D1. The distal region has a bend and terminates in a working feature having a distal end. The distal region has a length L1 measured in a direction parallel to the shaft axis in the proximal region, and has an offset doff relative to the proximal region where doff>D2. The elastic modulus E and the length of L1 are selected so that the working feature is insertable through an access device yet the distal region does not deflect noticeably when a force of 10 N is applied perpendicular to the distal end of the working feature.


