Rigid Flux Filter for Photon Counting Detector Saturation

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Solution Overview

Problem

Computed tomography systems with direct conversion photon counting detectors face image quality degradation due to excessive x-ray flux at central detector elements, particularly when scanning objects with low or no attenuating structures between extremities, as existing beam shapers do not adequately reduce flux in these regions.

Innovation Solution

A rigid flux filter device, made of materials like polytetrafluoroethylene or aluminum, is positioned between the radiation source and detector array to uniformly attenuate x-ray radiation, ensuring a predetermined flux is incident on detector pixels, thereby reducing excessive flux and improving image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a beam shaper (bowtie filter) is used to attenuate x-ray beam periphery, then flux at peripheral detector elements is reduced, but flux at central detector elements remains excessive

Engineering Contradiction:
Improveexcessive flux at detector elementsVSAvoidsuitability for objects with low attenuating structures
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by transitioning from a uniform beam shaper to a non-uniform flux filter with spatially varying attenuation properties. The flux filter is designed with different attenuation characteristics for different regions (central vs. peripheral) to match the specific needs of each detector element region, thereby resolving the contradiction between reducing peripheral flux and maintaining central flux reduction for objects with low attenuating structures.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by modifying the attenuation parameter of the flux filter across different spatial locations. The flux filter incorporates materials with varying atomic numbers or thicknesses in different regions to achieve the desired flux distribution pattern, allowing independent control of attenuation levels for central and peripheral detector elements.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a uniform beam shaper is used across the entire beam, then manufacturing is simple, but it cannot adequately reduce flux in central regions for objects with gaps

Engineering Contradiction:
Improvesimplicity of beam shaper fabricationVSAvoidflux control precision for different detector regions
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies segmentation by dividing the flux filter into multiple regions with different attenuation properties. Instead of a uniform structure, the flux filter is segmented into central and peripheral zones, each with optimized attenuation characteristics. This segmentation allows precise control of flux distribution while maintaining manufacturability through modular design approaches.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes asymmetry by designing a flux filter with non-uniform attenuation distribution. The filter incorporates asymmetric material placement or thickness variations that create different attenuation levels for central versus peripheral regions, enabling precise flux control for objects with gaps while remaining manufacturable through targeted material placement.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The rigid flux filter device effectively attenuates x-ray radiation across the beam, preventing detector pixel saturation and enhancing image quality by maintaining a consistent flux, especially in regions with low or no attenuating structures, thus improving the reconstructed volumetric image data.

Implementation Method 1

The rigid flux filter device is configured to filter the radiation traversing the examination region and incident thereon

Methodology Applied
Scientific EffectPhotoelectric absorption: Absorption (EM radiation)

Implementation Method 2

filtering the radiation that traverses the examination region with a rigid flux filter device

Methodology Applied
Scientific EffectCompton scattering: Compton Scattering

Data Source

PatentUS10959688B2X-ray flux reducer for a photon counting detector
Publication Date: 2021.03.30 KONINKLIJKE PHILIPS NV
  • US10959688B2 patent drawing
  • US10959688B2 patent drawing
  • US10959688B2 patent drawing

AI summary

An imaging system includes a radiation source (108) configured to rotate about an examination region (106) and emit radiation that traverses the examination region. The imaging system further includes an array of radiation sensitive pixels (112) configured to detect radiation traversing the examination region and output a signal indicative of the detected radiation. The array of radiation sensitive pixels is disposed opposite the radiation source, across the examination region. The imaging system further includes a rigid flux filter device (130) disposed in the examination region between the radiation source and the radiation sensitive detector array of photon counting pixels. The rigid flux filter device is configured to filter the radiation traversing the examination region and incident thereon. The radiation leaving the rigid flux filter device has a predetermined flux.