Rimless Cartridge Extractor Assembly for Revolvers

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Solution Overview

Problem

Revolvers are limited in accommodating rimless cartridges due to the need for a large central bore, which compromises cylinder strength and leads to jamming and breakage issues, requiring separate stocks of rimmed and rimless ammunition of the same caliber.

Innovation Solution

A cylinder assembly with a dual coil spring projection mechanism that radially engages rimless cartridges, allowing reliable extraction without a large central bore, using a spring-biased extractor head assembly that locks cartridges in place and ejects them without compromising cylinder strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a large central bore is used to accommodate the ejector assembly for rimless cartridges, then rimless cartridges can be extracted, but cylinder strength is reduced

Engineering Contradiction:
Improveability to extract rimless cartridgesVSAvoidcylinder strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The extractor assembly is segmented into multiple radial projections distributed around the central bore, with each projection handling one cartridge chamber. This segmentation allows the ejector rod to be thinner while still providing sufficient extraction force across all chambers, thereby maintaining cylinder strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The extraction mechanism transitions from a single central ejector point to multiple radial projection points distributed circumferentially. This dimensional redistribution of extraction forces allows use of a smaller central bore while achieving the same extraction functionality across all cartridge chambers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If spring clips are used to retain rimless cartridges, then rimless cartridges can be held in place, but the clips are prone to breakage and jamming

Engineering Contradiction:
Improveability to retain rimless cartridgesVSAvoidresistance to breakage and jamming
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The problematic spring clips are completely removed from the design. Instead, the invention uses spring-biased radial projections that engage the rimless cartridges through a different mechanical approach - the projections are integrated into the extractor assembly rather than being separate clips, eliminating the breakage and jamming issues associated with clips.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The design replaces fragile spring clips with more robust radial projections made from durable extractor assembly material. The projections are designed to withstand repeated use without the breakage-prone spring clip structure, effectively creating a more reliable, long-lasting retention mechanism.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If spring fingers are used for extracting rimless cartridges, then extraction is possible, but uniform discharge and ejection is problematic and cylinder strength may be reduced

Engineering Contradiction:
Improveability to extract rimless cartridgesVSAvoiduniform discharge and ejection
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The extractor assembly uses multiple segmented radial projections positioned at specific intervals around the central bore. Each projection corresponds to a cartridge chamber and provides localized extraction force. This segmented approach ensures uniform engagement and discharge of all rimless cartridges simultaneously, eliminating the non-uniform ejection problems of spring fingers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each radial projection is locally optimized to engage the rimless cartridge in its specific chamber position. The projections have tailored geometries and spring biases suited to their local requirements, ensuring uniform extraction across all chambers while maintaining overall cylinder strength through distributed rather than centralized loading.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the reliable use of rimless cartridges in revolvers across various calibers, including 40 caliber, 45 caliber, and 9 mm, without reducing cylinder strength, ensuring long-term functionality and avoiding jamming and breakage.

Implementation Method 1

dual coil spring projection mechanism that radially engages rimless cartridges, allowing reliable extraction without a large central bore, using a spring-biased extractor head assembly

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentUS8733010B2Rimless cartridge extractor assembly and method of use
Publication Date: 2014.05.27 CHARCO 2000 INC
  • US8733010B2 patent drawing
  • US8733010B2 patent drawing
  • US8733010B2 patent drawing

AI summary

A rimless cartridge cylinder assembly is used for adapting revolvers which typically require the use of rimmed cartridges to accept rimless cartridges. The assembly includes an extractor mechanism having an extractor rod extending axially through a center passage provided in a cylinder having chambers adapted to receive cartridges. The extractor mechanism has an axially extendable extractor head assembly disposed at a cartridge loading end of the cylinder. The head assembly includes a plurality of spring biased projections housed therein which extend radially into engagement with corresponding grooves in rimless cartridges as they are loaded into each chamber. After discharge, rearward displacement of the head assembly allows the engaged projections to remove the spent cartridges from each chamber. Utilizing the rimless cartridge cylinder assembly, rimless cartridges typically used only with automatic hand guns can be loaded and fired in a revolver with long term reliably.