Low-Profile Ring-Shaped Core Electric Current Detector

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Solution Overview

Problem

Existing electric current sensors with vertical-type annular cores occupy significant space due to their high profile, making them unsuitable for compact installations on circuit boards.

Innovation Solution

A low-profile electric current detector design featuring a ring-shaped core with a gap between UU-core members, integrated case members, and a fluxgate-type magnetic sensor IC chip, allowing for horizontal mounting and reduced height, while using ferrite cores for cost-effectiveness and magnetic flux detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a vertical-type annular core is used in the electric current sensor, then the magnetic flux detection capability is improved, but the profile height increases significantly

Engineering Contradiction:
Improvemagnetic flux detection capabilityVSAvoidprofile height
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The patent transitions from a vertical-type annular core configuration to a horizontal-type ring-shaped core configuration. This dimensional change allows the magnetic flux detection function to be maintained while the profile height is significantly reduced, as the core now extends horizontally rather than vertically, enabling surface mounting on circuit boards without requiring significant vertical clearance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent integrates the fluxgate-type magnetic sensor IC chip directly into the ring-shaped core structure, with the sensor positioned within the gap between UU-core members. This nesting approach consolidates multiple components (core, sensor, circuit board) into a compact integrated assembly, reducing overall profile height while maintaining detection functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Length of stationary object

If a horizontal-type ring-shaped core is used, then the profile height is reduced, but the magnetic flux detection effectiveness may be compromised

Engineering Contradiction:
Improveprofile heightVSAvoidmagnetic flux detection effectiveness
Core Design Contradiction:
Length of stationary objectVSMeasurement precision

Solution Approach 1:

The patent creates a localized high-permeability magnetic path using the ring-shaped core structure with UU-core members. The gap between these members is specifically designed to concentrate and guide magnetic flux, ensuring that despite the horizontal orientation, the local magnetic field conditions at the sensor position remain optimal for detection, thus maintaining measurement precision.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The ring-shaped core acts as an intermediary that channels and concentrates magnetic flux from the primary conductor through the gap region where the fluxgate sensor is positioned. This intermediary structure ensures efficient magnetic coupling between the conductor and sensor, maintaining detection effectiveness despite the changed orientation from vertical to horizontal.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a compact form factor for electric current detection, maintaining effective magnetic flux detection capabilities and reducing the influence of disturbance magnetic flux, while being cost-effective and easy to manufacture.

Implementation Method 1

a fluxgate-type magnetic sensor IC chip for detecting magnetic flux for the electric current detection

Methodology Applied
Scientific EffectMagnetic flux detection: Electromagnetic Induction

Implementation Method 2

using ferrite cores for cost-effectiveness and magnetic flux detection

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentEP3086129B1Electric current detector
Publication Date: 2019.06.19 SUMIDA CORP
  • EP3086129B1 patent drawingFigure 1
  • EP3086129B1 patent drawingFigure 2
  • EP3086129B1 patent drawingFigure 3

AI summary

An electric current detector which is mountable on a circuit board (101) on which there is mounted a fluxgate-type magnetic sensor IC chip (111) which detects magnetic flux for electric current detection, includes: a substantially ring-shaped core (4) which forms a magnetic-path for magnetic flux induced by detection-target electric current, wherein the core (4) includes a gap (41) which is arranged to become substantially parallel with respect to the circuit board (101) when the electric current detector is mounted on the circuit board (101) and which is at a place that is arranged to be positioned on, or on the upper side of, the magnetic sensor IC chip (111) in the magnetic-path when the electric current detector is mounted on the circuit board (101).