Ring-Shaped Light Guide for Electric Working Machine Illumination

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Solution Overview

Problem

Conventional electric working machines with LEDs are limited in their ability to illuminate areas beyond the working point, which restricts their workability and usability.

Innovation Solution

Incorporating a ring-shaped light guide that extends along the outer circumference of the housing, which receives light from a light emitter and radiates it to surrounding areas, combined with a reflector to enhance light distribution and a detachable illuminator attachment for improved illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a single LED is used to illuminate the working point, then the working point can be locally illuminated, but the surrounding area cannot be illuminated

Engineering Contradiction:
Improveillumination coverage areaVSAvoidlight guide structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

A light guide is introduced as an intermediary component between the LED light source and the surrounding area. The light guide receives light from the LED and radiates it along its outer circumference, enabling indirect illumination of the surrounding workspace without requiring multiple LEDs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light guide is configured in a ring shape that extends along the outer circumference of the housing, transforming the illumination from a point source to a distributed linear source. This dimensional transformation allows light to be radiated along the circumferential direction, covering a wider area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If multiple LEDs are used to illuminate both the working point and surrounding area, then illumination coverage is improved, but device complexity and size increase

Engineering Contradiction:
Improveillumination coverage areaVSAvoiddevice size
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The light guide serves multiple functions: it acts as a structural component extending along the housing circumference, serves as a light transmission medium, and functions as a light radiation surface. This multi-functionality eliminates the need for additional illumination components, maintaining compact device size.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The illumination function is merged with the existing housing structure by configuring the light guide to extend along the outer circumference of the housing. This integration allows the housing to contribute to illumination without requiring separate illumination components.

Inventive Principle:
Principle #5Merging (Combining)

3Illumination intensity

If light is radiated in all directions from the light guide, then illumination coverage is maximized, but light quantity in specific directions is insufficient

Engineering Contradiction:
Improvelight quantity in specific directionVSAvoidreflector structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

A reflector is introduced to create asymmetric light distribution. The reflector is positioned to reflect light radiated in a first direction toward a second direction, concentrating light quantity in the second direction where it is most needed for workspace illumination.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables wider and more effective illumination of the surrounding area, enhancing the workability of the electric working machine by providing brighter and more extensive lighting, while also reducing manufacturing complexity and size through integrated components.

Implementation Method 1

While propagating the light entered the light entering surface in the light guide, the light guide radiates the light from a surface of the light guide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The reflector reflects the light radiated in a first direction from the light guide toward a second direction opposite the first direction

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11280488B2Electric working machine, illuminator attachment, and method of radiating light from electric working machine
Publication Date: 2022.03.22 MAKITA CORP
  • US11280488B2 patent drawing
  • US11280488B2 patent drawing
  • US11280488B2 patent drawing

AI summary

An electric working machine according to one aspect of the present disclosure includes a motor, a driving mechanism, a housing, a grip, a first light emitter, and a light guide. The first light emitter emits light. The light guide has a ring-shape. The light guide is extending along an outer circumference of the housing. The light guide includes a light entering surface receiving the light emitted from the first light emitter. While propagating the light entered from the light entering surface in the light guide, the light guide radiates the light from a surface of the light guide.