Ring Oscillator IC Aging Sensor for Transistor Lifetime Prediction

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Solution Overview

Problem

Integrated Circuit (IC) designs face challenges with device reliability and aging due to issues like Bias Temperature Instability (BTI), Hot Carrier Injection (HCI), and other degradation mechanisms, which become more severe with shrinking device sizes and higher voltage stress, affecting the reliability and quality of IC components.

Innovation Solution

A ring oscillator configuration is used to test and measure aging and degradation by applying specific stress modes and measuring signal characteristics, allowing for the prediction of remaining usable lifetime of transistors and proactive management of chip degradation through voltage reduction or replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If device scaling is continued to improve performance, then transistor size decreases and integration density increases, but device reliability deteriorates due to BTI and HCI degradation mechanisms

Engineering Contradiction:
ImproveperformanceVSAvoiddevice reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by implementing degradation sensing circuits and monitoring mechanisms before actual device failure occurs. The system continuously monitors transistor degradation parameters (such as threshold voltage shifts from BTI and HCI) and predicts remaining useful life, enabling proactive intervention through voltage reduction or workload redistribution before the device fails, thus maintaining reliability while continuing device scaling for performance improvement

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by using degradation sensing circuits that continuously measure transistor health parameters and feed this information back to a management system. The management system processes this feedback to predict degradation trends and adjust operating conditions (voltage, frequency) dynamically, creating a closed-loop system that maintains reliability despite continued scaling-induced stress

Inventive Principle:
Principle #23Feedback

2Speed

If voltage stress is increased to improve switching speed, then transistor switching performance improves, but aging and degradation accelerate

Engineering Contradiction:
Improveswitching speedVSAvoidtransistor lifetime
Core Design Contradiction:
SpeedVSDuration of action of stationary object

Solution Approach 1:

The patent applies dynamics by making the operating voltage and frequency dynamic rather than static. The degradation management system continuously adjusts voltage and frequency based on real-time degradation sensing feedback, allowing the system to operate at high voltage/speed when transistor health is good, and automatically reduce voltage to extend lifetime when degradation thresholds are approached, thus dynamically balancing speed and duration

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by modifying operating parameters (voltage, frequency, power) based on measured degradation state. The system changes these parameters dynamically in response to sensed degradation levels, allowing optimal speed when transistors are healthy and protective parameter reduction when aging accelerates, effectively decoupling the fixed trade-off between speed and lifetime

Inventive Principle:
Principle #35Parameter changes

3Productivity

If high-k/metal gate devices are used to improve process performance, then device performance improves, but positive-BTI degradation is introduced in N-type devices

Engineering Contradiction:
Improvedevice performanceVSAvoidpositive-BTI degradation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful effect of positive-BTI degradation into a useful monitoring opportunity. By implementing specific sensing circuits that detect PBTI-induced threshold voltage shifts in N-type devices, the system transforms the degradation symptom into a measurable parameter that triggers protective actions, thereby converting the harmful degradation mechanism into a basis for proactive reliability management

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Reliability

If degradation monitoring and management systems are implemented, then reliability prediction and management improve, but device complexity increases

Engineering Contradiction:
Improvereliability predictionVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating degradation sensing functions directly into the existing transistor structure and logic circuits. Rather than adding completely separate monitoring systems, the invention combines sensing transistors with the operational transistors they monitor, sharing physical space and electrical connections, thus reducing overall complexity while maintaining comprehensive reliability monitoring capability

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10514417B2IC degradation management circuit, system and method
Publication Date: 2019.12.24 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10514417B2 patent drawing
  • US10514417B2 patent drawing
  • US10514417B2 patent drawing

AI summary

An IC degradation sensor is disclosed. The IC degradation management sensor includes an odd number of first logic gates electrically connected in a ring oscillator configuration, each first logic gate having an input and an output. Each first logic gate further includes a first PMOS transistor, a first NMOS transistor and a second logic gate having an input and an output. The input of the second logic gate is the input of the first logic gate, and the drains of the first PMOS transistor and the first NMOS transistor are electrically connected to the output of the second logic gate, and the output of the second logic gate is the output of the first logic gate.