Ring PLL Auto-Calibration for VCO Frequency Alignment

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Solution Overview

Problem

Phase locked loops (PLLs) require calibration to account for process, voltage, and temperature variations affecting the voltage controlled oscillator (VCO) frequency, and existing calibration methods are often manual or rely on lookup tables, lacking efficiency and adaptability.

Innovation Solution

A system and method for automatically calibrating a PLL, which includes a voltage controlled oscillator (VCO), digital-to-analog converters (DACs), and a controller that determines the output frequency, compares it to a target frequency, and adjusts the voltage provided to the VCO to achieve frequency alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual calibration or lookup tables are used for PLL calibration, then device complexity is reduced, but manufacturing precision and adaptability deteriorate due to inability to dynamically adjust for process, voltage, and temperature variations

Engineering Contradiction:
Improvefrequency alignment precisionVSAvoidcalibration system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements an automatic calibration system that continuously measures the actual output frequency of the VCO and compares it to the desired frequency. Based on this feedback, the system dynamically adjusts the VCO control voltage to eliminate frequency errors. This closed-loop feedback mechanism enables precise frequency alignment while adapting to PVT variations in real-time, resolving the contradiction between precision and complexity by automating the calibration process.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The calibration system performs self-calibration by automatically detecting its own frequency deviations and correcting them without external intervention. The controller monitors the VCO output frequency and autonomously adjusts the control voltage through the DAC, enabling the system to self-correct for process, voltage, and temperature variations. This self-service capability achieves high manufacturing precision while maintaining manageable device complexity through automation.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If automatic calibration is implemented to address PVT variations, then adaptability and reliability improve, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveadaptation to PVT variationsVSAvoidcalibration circuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The automatic calibration system is integrated into the existing PLL architecture, with the controller utilizing the same phase-frequency detector, charge pump, and DAC components that are already present for normal PLL operation. The calibration function reuses these existing components, allowing the system to perform both normal frequency synthesis and automatic calibration without adding significant complexity. This multi-functionality approach enables adaptation to PVT variations while keeping the device complexity manageable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If traditional calibration methods are used, then ease of manufacture is improved, but productivity deteriorates due to manual intervention requirements and inability to dynamically compensate for variations

Engineering Contradiction:
Improvecalibration efficiencyVSAvoidmanual calibration requirement
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent replaces manual calibration operations with an automated electronic control system. Instead of requiring physical adjustment of components or manual programming of lookup tables, the system uses digital control logic to automatically measure frequency deviations and adjust the VCO control voltage. This substitution of manual mechanical operations with automated electronic control significantly improves calibration efficiency and productivity while eliminating the need for manual intervention, despite increasing ease of operation slightly due to the automated nature of the process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The automatic calibration system ensures precise frequency alignment of the PLL with minimal manual intervention, effectively addressing variations due to process, voltage, and temperature changes, thereby enhancing the reliability and efficiency of the PLL operation.

Implementation Method 1

a voltage controlled oscillator (VCO) coupled to the node and configured to provide an output signal to the node

Methodology Applied
Scientific EffectVoltage-controlled oscillation:

Implementation Method 2

at least one digital-to-analog converter (DAC) coupled to the VCO and configured to provide a voltage to the VCO

Methodology Applied
Scientific EffectDigital-to-analog conversion:

Data Source

PatentUS12316335B2Automatic calibration of a ring phase locked loop
Publication Date: 2025.05.27 RAYTHEON CO
  • US12316335B2 patent drawing
  • US12316335B2 patent drawing
  • US12316335B2 patent drawing

AI summary

A system for automatically calibrating a phase locked loop (PLL), the system comprising: a node a voltage controlled oscillator (VCO) coupled to the node and configured to provide an output signal to the node; at least one digital-to-analog converter (DAC) coupled to the VCO and configured to provide a voltage to the VCO; and at least one controller configured to: determine an output frequency of the output signal; responsive to determining the output frequency, compare the output frequency to the voltage; responsive to determining the output frequency, compare the output frequency to a target frequency; and control the DAC to modify the voltage based on a comparison of the output frequency to the voltage and a comparison of the output frequency to the target frequency.