Reconfigurable Ring-Wing UAV Propulsion for Motor-Out Flight Control

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Solution Overview

Problem

Current unmanned aerial vehicles (UAVs) face design complexities in balancing stability, maneuverability, and energy efficiency, particularly in transitioning between vertical and horizontal flight modes, and maintaining control in degraded operational states.

Innovation Solution

The design incorporates a ring wing surrounding propulsion mechanisms, allowing for six degrees of freedom in vertical takeoff and landing (VTOL) orientation, with reconfigurable propulsion mechanisms and wing sections to adjust cant angles, toe angles, positions, and orientations for improved control and safety, even in motor out situations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the UAV is designed with fixed propulsion mechanisms and wing configuration, then the design is simpler and easier to manufacture, but the UAV cannot adapt to different flight modes (VTOL vs. horizontal flight) and degraded operational states

Engineering Contradiction:
Improveadaptability to flight modesVSAvoidconfiguration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements reconfigurable propulsion mechanisms where motor assemblies can dynamically change their orientation and position. Motors are mounted on articulated arms with adjustable cant angles and toe angles, allowing the system to transition between VTOL and horizontal flight modes. This dynamic reconfiguration enables the same hardware to serve multiple flight purposes without requiring separate fixed configurations for each mode.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The UAV structure is divided into modular segments including articulated motor arms, individual motor assemblies, and segmented ring wings. Each segment can be independently positioned and configured. The ring wing is divided into multiple sections that can be adjusted relative to each other, allowing the system to reconfigure its geometry for different flight modes and maintain stability even when certain segments are damaged or failed.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the UAV operates with four degrees of freedom (pitch, yaw, roll, heave), then the control system is simpler, but the UAV lacks full six-degree-of-freedom maneuverability for enhanced stability and control in degraded states

Engineering Contradiction:
Improvecontrol in degraded statesVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The reconfigurable propulsion mechanisms serve multiple functions simultaneously. The same motor assemblies that provide vertical thrust for VTOL operations can be repositioned to provide horizontal thrust for forward flight. The articulated arms can adjust both cant angles (vertical orientation) and toe angles (horizontal orientation), enabling the system to perform pitch, yaw, and roll control in addition to heave, achieving full six-degree-of-freedom capability with a unified hardware platform.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically changes geometric parameters including motor arm lengths, cant angles, and toe angles to optimize performance for different flight conditions. By adjusting these parameters, the UAV can transition between flight modes and reconfigure its control characteristics. This parameter variability allows the system to maintain six-degree-of-freedom control authority while adapting to degraded operational states where certain actuators or wings may be non-functional.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the UAV uses reconfigurable propulsion mechanisms with adjustable cant angles and toe angles, then control and safety in degraded states is improved, but the mechanism complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecontrol adjustabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The motor assemblies are mounted on articulated arms with joints that provide dynamic adjustability. Each motor can independently adjust its cant angle (elevation) and toe angle (azimuth) through motorized actuators. This dynamic positioning capability allows real-time optimization of thrust vectors for control and stability, particularly valuable in degraded operational states where reconfiguration can compensate for failed components.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The propulsion system is segmented into independent motor assemblies, each with its own articulated mounting arm. This modular segmentation allows individual motors to be adjusted or replaced without affecting the entire propulsion system. The articulated arms themselves are segmented with multiple joints, enabling complex reconfiguration while maintaining manufacturing simplicity through standardized modular components.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3853125B1Six degree of freedom aerial vehicle having reconfigurable motors, propellers, or wings
Publication Date: 2023.05.17 AMAZON TECH INC
  • EP3853125B1 patent drawingFigure 1
  • EP3853125B1 patent drawingFigure 2
  • EP3853125B1 patent drawingFigure 3

AI summary

Various reconfigurations of propulsion mechanisms (101-1, -2, -3, -4, -5, -6) propellers, propeller blades (104), and/or blade sections (1404-1,1504-1,-2,-3,-4) of propulsion mechanisms, and/or wing sections (107-1, -2, -3, -4, -5, -6) of a ring wing (107) of an aerial vehicle (100, 200, 300, 400, 500) are described. For example, responsive to a fault or failure of a propulsion mechanism, the remaining propulsion mechanisms, propellers, propeller blades, and/or blade sections of the remaining propulsion mechanisms, and/or one or more wing sections may be modified to maintain control and safety of the aerial vehicle. In example embodiments, cant angles, toe angles, positions, and/or orientations of one or more propulsion mechanisms, angular orientations, positions, and/or lengths of one or more propellers, propeller blades, and/or blade sections of propulsion mechanisms, and/or positions, angular orientations, pitches, and/or pivots of one or more wing sections may be modified to maintain control and safety in either a horizontal, wingbom flight orientation, or a vertical, VTOL flight orientation.