Ripple-Eliminating Power Converter With Two-Stage Voltage Conversion

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Solution Overview

Problem

Conventional power converters using high-capacity electrolytic capacitors to eliminate ripples in DC voltage suffer from reduced reliability, high cost, and decreased power conversion efficiency, especially when dealing with unstable renewable energy sources.

Innovation Solution

A ripple-eliminating power converter design that employs two stages of voltage converters connected in a cascade form, with a small-capacity capacitor between them to absorb AC components, eliminating the need for high-capacity electrolytic capacitors and enhancing power conversion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a high-capacity electrolytic capacitor is used to eliminate ripples, then the ripple elimination effect is improved, but the lifespan is reduced and reliability deteriorates

Engineering Contradiction:
Improveripple elimination effectVSAvoidcapacitor lifespan and reliability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent introduces an intermediary circuit between the first and second voltage converters that processes the ripple-containing DC voltage. This intermediary circuit uses a ripple elimination capacitor with significantly smaller capacity than conventional electrolytic capacitors, acting as a mediator to remove AC components without requiring the large capacitance of traditional solutions, thereby improving reliability while maintaining ripple elimination effectiveness

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the voltage conversion process into two distinct stages: a first voltage converter that generates DC voltage with ripple components, and a second voltage converter that receives the processed voltage. By dividing the system and inserting a ripple elimination stage between them, the patent avoids the need for a single large-capacity electrolytic capacitor, thus improving lifespan and reliability while maintaining effective ripple elimination

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If a high-capacity electrolytic capacitor is used to eliminate ripples, then the ripple elimination effect is improved, but the cost increases

Engineering Contradiction:
Improveripple elimination effectVSAvoidmanufacturing cost
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The patent introduces an intermediary circuit between the first and second voltage converters that processes the ripple-containing DC voltage. This intermediary circuit uses a ripple elimination capacitor with significantly smaller capacity than conventional electrolytic capacitors, acting as a mediator to remove AC components without requiring the large capacitance of traditional solutions, thereby improving reliability while maintaining ripple elimination effectiveness

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces expensive, short-lifespan high-capacity electrolytic capacitors with smaller-capacity capacitors that are more cost-effective and have longer operational lives. The ripple elimination capacitor has a capacity of 200 µF or less, significantly reducing component cost while maintaining effective ripple elimination through the two-stage voltage converter architecture

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Object-generated harmful factors

If a high-capacity electrolytic capacitor is used to eliminate ripples, then the ripple elimination effect is improved, but the power conversion efficiency decreases

Engineering Contradiction:
Improveripple elimination effectVSAvoidpower conversion efficiency
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The patent introduces an intermediary circuit between the first and second voltage converters that processes the ripple-containing DC voltage. This intermediary circuit uses a ripple elimination capacitor with significantly smaller capacity than conventional electrolytic capacitors, acting as a mediator to remove AC components without requiring the large capacitance of traditional solutions, thereby improving reliability while maintaining ripple elimination effectiveness

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the voltage conversion process into two distinct stages: a first voltage converter that generates DC voltage with ripple components, and a second voltage converter that receives the processed voltage. By dividing the system and inserting a ripple elimination stage between them, the patent avoids the need for a single large-capacity electrolytic capacitor, thus improving reliability while maintaining effective ripple elimination

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces AC current ripples without high-capacity electrolytic capacitors, increasing the lifespan of the converter and improving power conversion efficiency by using a two-stage voltage converter structure with step-up/step-up or step-down/step-down configurations.

Implementation Method 1

a ripple-eliminating capacitor disposed between the first voltage converter and the second voltage converter to transfer a DC component of the first voltage to the second voltage converter by eliminating an AC component included in the first voltage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9948172B2Power converter for eliminating ripples
Publication Date: 2018.04.17 FOUND OF SOONGSIL UNIV IND COOP
  • US9948172B2 patent drawing
  • US9948172B2 patent drawing
  • US9948172B2 patent drawing

AI summary

A ripple-eliminating power converter includes a first voltage converter configured to output a first voltage by stepping up or down a DC voltage supplied from a battery cell; a second voltage converter configured to receive the first voltage outputted from the first voltage converter and output a second voltage by stepping up or down the first voltage; and a ripple-eliminating capacitor disposed between the first voltage converter and the second voltage converter to transfer a DC component of the first voltage to the second voltage converter by eliminating an AC component included in the first voltage.