Jet Pump Riser Brace Clamp Vibration Control

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Solution Overview

Problem

Current solutions for reducing vibration in nuclear reactor components, such as the riser pipe and riser brace in jet pump assemblies, often require re-welding or integration with existing welds, leading to potential repeat failures and increased exposure to radioactivity during longer installation times.

Innovation Solution

A clamp apparatus comprising upper and lower clamp arms, pinch bolt assemblies, and hinge bolt assemblies that securely attach the riser brace to the inlet riser without the need for welding, thereby reducing vibration levels by providing a mechanical reinforcement that changes the vibration frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If welding is used to connect the riser brace to the inlet riser, then the connection strength is improved, but the risk of stress corrosion cracking and repeat failures increases

Engineering Contradiction:
Improveconnection strengthVSAvoidrisk of stress corrosion cracking
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent replaces the welding process with a mechanical clamp assembly system. The clamp applies compression force to the riser brace and inlet riser interface, creating a mechanically secured connection without thermal cycles or weld metal that could be susceptible to stress corrosion cracking. This substitution eliminates the harmful effects of welding while maintaining connection integrity through pure mechanical means.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the connection method from chemical/bonding (welding) to mechanical (clamping). By altering the fundamental parameter of connection mechanism, the system achieves both strong connection and improved reliability against stress corrosion cracking, as the mechanical clamp does not create the same metallurgical vulnerabilities as welds.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If welding is used to reinforce the riser brace, then the vibration resistance is improved, but the installation time and exposure to radioactivity increase

Engineering Contradiction:
Improvevibration resistanceVSAvoidinstallation time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent divides the reinforcement system into separate modular components: the clamp body, compression elements, and mounting fixtures. This segmentation allows for pre-fabrication of components outside the reactor, quick assembly around the riser brace, and rapid installation without the time-consuming welding process. The modular nature enables fast deployment while achieving the required vibration resistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The clamp components are prepared and positioned in advance outside the reactor vessel. The compression elements are pre-loaded or designed for quick actuation, allowing the reinforcement to be installed rapidly during maintenance windows. This preliminary preparation minimizes the time workers are exposed to radioactivity while ensuring the vibration resistance is achieved through pre-engineered mechanical features.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If a rigid clamp is used to secure the riser brace, then the vibration damping is improved, but the adaptability to thermal expansion decreases

Engineering Contradiction:
Improvevibration dampingVSAvoidadaptability to thermal expansion
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent employs a dynamic clamp design where the compression force can accommodate movement and deformation. The clamp maintains sufficient friction and mechanical pressure to damp vibrations while allowing the clamped components to expand and contract thermally. This is achieved through features like adjustable compression, flexible mounting, or design that permits controlled movement without compromising the vibration damping function.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent adjusts the compression parameter of the clamp to optimize both vibration damping and thermal adaptability. By controlling the magnitude and distribution of compressive force, the system achieves adequate vibration suppression while leaving enough clearance or compliance to accommodate thermal expansion. The compression level is tuned to balance these two competing requirements.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8170174B1Simplified jet pump riser brace clamp
Publication Date: 2012.05.01 GE HITACHI NUCLEAR ENERGY AMERICAS LLC
  • US8170174B1 patent drawing
  • US8170174B1 patent drawing
  • US8170174B1 patent drawing

AI summary

An embodiment of the present invention takes the form of an apparatus or system that may reduce the level of vibration experienced by an inlet riser or other similar object within a reactor pressure vessel. An embodiment of the present invention may eliminate the need for welding the riser brace to the inlet riser. An embodiment of the present invention provides at least one riser brace clamp that generally clamps the riser brace to the inlet riser. After installation, the riser brace clamp may lower the amplitude of, and/or change the frequency of, the vibration experienced by the inlet riser.